Page 537 of 637
Maintenance
7-26
Maintenance Under Severe Usage and Low Mileage Conditions – Diesel Engine
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance operationMaintenance intervalsDriving condition
Engine oil and engine oil filterREvery 10,000 km (6,200 miles) or 6 monthsA, B, C, F, G, H,
I, J, K, L
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Manual transmission fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, G, H, I, K
Dual clutch transmission fluid (if equipped)REvery 120,000 km (80,000 miles)A, C, D, E, G, H,
I, K
Steering gear rack, linkage and bootsIReplace more frequently
depending on the conditionC, D, E, F, G
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G
Page 538 of 637

7-27
7
MaintenanceSevere driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive materials orin very cold weather
E : Driving in the condition of inflowing sand or dust into engine
F : Driving in heavy traffic area G : Driving in mountainous areas.
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving in very cold weather
K : Driving over 170 km/h (106 mile/h)
L : Frequently driving in stop-and-go conditions
Maintenance itemMaintenance operationMaintenance intervalsDriving condition
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brakeIInspect more frequently
depending on the conditionC, D, G, H
Driveshaft and bootsIInspect more frequently
depending on the conditionC, D, E, F, G, H, I, J, K, L
Climate control air filterRReplace more frequently
depending on the conditionC, E
Page 540 of 637

7-29
7
Maintenance
Air cleaner filter
We recommend that the air cleaner
filter be replaced by an authorized
HYUNDAI dealer.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance
Inspect excessive valve noise and/or
engine vibration and adjust if neces-
sary. We recommend that the system
be serviced by an authorized
HYUNDAI dealer.
Cooling system
Check the cooling system parts,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic transmission fluid
Automatic transmission fluid should
not be checked under normal usage
conditions.
We recommend that the automatic
transmission fluid changed by an
authorized HYUNDAI dealer accord-
ing to the maintenance schedule.
Information
Automatic transmission fluid color is
basically red.
As the vehicle is driven, the automatic
transmission fluid will begin to look
darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
The use of a non-specified fluid
could result in transmission mal-
function and failure.
Use only specified automatic
transmission fluid. (Refer to
“Recommended lubricants and
capacities” in section 8.)
NOTICE
i
Do not disconnect and inspect
spark plugs when the engine is
hot. You may burn yourself.
WARNING
Page 552 of 637

7-41
7
Maintenance
PARKING BRAKE
Checking the parking brake
Check the stroke of the parking
brake by counting the number of
“clicks’’ heard while fully applying it
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
grade. If the stroke is more or less
than specified, we recommend that
the system be serviced by an author-
ized HYUNDAI dealer.
Stroke : 5~6 “clicks’’ at a force of
20 kg (44 lbs, 196 N).
Draining water from fuel filter
The fuel filter in the diesel engine
operates the critical function of sepa-
rating water from the fuels and accu-
mulating the water in its bottom.
When enough water is accumulated
inside the fuel filter, the warning light
illuminates with the ignition switch in
the ON position.
In this case, we recommend you to
have the system checked by an
authorized HYUNDAI dealer.
When the accumulated water is
not drained at a proper timing,
water may permeate in the fuel fil-
ter, damaging the major vehicle
components, such as the fuel sys-
tem.
Information
When replacing the fuel filter car-
tridge, we recommend that you use
parts for replacement from an author-
ized HYUNDAI dealer.
i
NOTICE
OAD055008
FUEL FILTER (FOR DIESEL)
Page 553 of 637
7-42
Maintenance
AIR CLEANER
Filter replacement
The air cleaner filter can be cleaned
for inspection using compressed air.
Do not attempt to wash or to rinse it,
as water will damage the filter.
If soiled, the air cleaner filter must be
replaced.1. Loosen the air cleaner cover
attaching clips and open the cover.2. Wipe the inside of the air cleaner.
3. Replace the air cleaner filter.
4. Lock the cover with the cover
attaching clips.
OAD075015OAD075016OAD075014
OAD075013
■Gasoline engine
■Diesel engine
Page 554 of 637
7-43
7
Maintenance
Information
If the vehicle is operated in
extremely dusty or sandy areas,
replace the element more often
than the usual recommended
intervals (refer to “Maintenance
Under Severe Usage Conditions”
in this chapter).
• Do not drive with the air cleaner
filter removed. This will result in
excessive engine wear.
• When removing the air cleaner
filter, be careful that dust or dirt
does not enter the air intake, or
damage may result.
• Use HYUNDAI genuine parts,
use of non-genuine parts could
damage the air flow sensor.
NOTICE
i
Page 555 of 637

7-44
Maintenance
CLIMATE CONTROL AIR FILTER
Filter inspection
If the vehicle is operated in the
severely air-polluted cities or on
dusty rough roads for a long period,
it should be inspected more fre-
quently and replaced earlier. When
you, the owner, replace the climate
control air filter, replace it performing
the following procedure, and be care-
ful to avoid damaging other compo-
nents.
Replace the filter according to the
Maintenance Schedule.
Install a new climate control air filter
in the correct direction with the
arrow symbol(
↓) facing downwards.
Otherwise, the climate control
effects may decrease, possibly
with a noise.
Filter replacement
1.With the glove box open, remove
the stoppers on both sides.
2.Remove the support strap (1).3.Remove the climate control air fil-
ter case while pressing the lock on
the both side of the cover.
4.Replace the climate control air filter.
5.Reassemble in the reverse order of
disassembly.
NOTICE
OAD075018
OAD075017
OAD075019
OHG075041
Page 593 of 637
Maintenance
7-82
Engine compartment main fuse panel - PCB Block (UII 1.6 TCI)
Fuse NameSymbolFuse ratingCircuit Protected
SNSR210AElectronic Vgt Actuator, Egr Cooling Bypass Solenoid Valve,
Stop Lamp Switch, Pm (Particulate Matter) Sensor, Fuel Pressure Regulating Valve,
Rail Pressure Regulating Valve, E/R Junction Block (RLY.2, RLY.9, RLY.5B, RLY,11B)
ECU215A-
ECU110AECM
INJ.15A-
SNSR115ALambda Sensor #1, Lambda Sensor #2
IGN.15A-
SNSR320AFuel Pump Relay, Air Flow Sensor, Camshaft Position Sensor, Oil Control Valve
HORN10AHorn Relay
ECU510AECM
SNSR420AFuel Filter Warning Sensor, Glow Relay Unit
ABS315AABS/ESC Control Module, Multipurpose Check Connector
TCU215ATCM, Transmission Range Switch