Page 535 of 637
Maintenance
7-24
Normal Maintenance Schedule (Cont.) – Diesel Engine
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
5: When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled atthe factory. An improper coolant mixture can result in serious malfunction or engine damage.
*
6: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,00012.52537.55062.57587.5100
Km×1,00020406080100120140160
All electrical systemsIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Brake pedal, clutch pedal (if equipped)IIIIIIII
Parking brakeIIIIIIII
Brake/clutch fluidIRIRIRIR
Disc brakes and padsIIIIIIII
Drum brakes and linings (if equipped)IIII
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
Page 538 of 637

7-27
7
MaintenanceSevere driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive materials orin very cold weather
E : Driving in the condition of inflowing sand or dust into engine
F : Driving in heavy traffic area G : Driving in mountainous areas.
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving in very cold weather
K : Driving over 170 km/h (106 mile/h)
L : Frequently driving in stop-and-go conditions
Maintenance itemMaintenance operationMaintenance intervalsDriving condition
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brakeIInspect more frequently
depending on the conditionC, D, G, H
Driveshaft and bootsIInspect more frequently
depending on the conditionC, D, E, F, G, H, I, J, K, L
Climate control air filterRReplace more frequently
depending on the conditionC, E
Page 541 of 637

7-30
Maintenance
Manual transmission fluid
(if equipped)
Inspect the manual transmission
fluid according to the maintenance
schedule.
Dual clutch transmission fluid
(if equipped)
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on
the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever (or
pedal) and cables.
Brake pads, calipers and
rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
For more information on checking
the pads or lining wear limit, refer to
the HYUNDAI web site.
(http://brakeman
ual.hmc.co.kr)
Page 549 of 637

7-38
Maintenance
BRAKE/CLUTCH FLUID (IF EQUIPPED)
Checking the brake/clutch
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination.
If the level is low, add fluid to the
MAX level. The level will fall with
accumulated mileage. This is a nor-
mal condition associated with the
wear of the brake linings.If the fluid level is excessively low, we
recommend that the system be
checked by an authorized HYUNDAI
dealer.
Information
Use only the specified brake/clutch
fluid. (Refer to “Recommended lubri-
cants and capacities” in chapter 8.)
Never mix different types of fluid.
Information
Before removing the brake/clutch
filler cap, read the warning on the cap.
Information
Clean filler cap before removing.
Use only DOT3 or DOT4 brake/clutch
fluid from a sealed container.
i
i
i
OAD075010
In the event the brake/clutch
system requires frequent addi-
tions of fluid, we recommend
that the system be inspected by
an authorized HYUNDAI dealer.
WARNING
Page 550 of 637
7-39
7
Maintenance
Do not allow brake/clutch fluid to
contact the vehicle's body paint,
as paint damage will result.
Brake/clutch fluid, which has been
exposed to open air for an extend-
ed time should never be used as
its quality cannot be guaranteed. It
should be disposed of properly.
Don't put in the wrong kind of
fluid.
A few drops of mineral-based oil,
such as engine oil, in your
brake/clutch system can damage
brake/clutch system parts.
NOTICE
When changing and adding
brake/clutch fluid, handle it
carefully. Do not let it come in
contact with your eyes. If brake/
clutch fluid should come in con-
tact with your eyes, immediately
flush them with a large quantity
of fresh tap water. Have your
eyes examined by a doctor as
soon as possible.
WARNING
Page 552 of 637

7-41
7
Maintenance
PARKING BRAKE
Checking the parking brake
Check the stroke of the parking
brake by counting the number of
“clicks’’ heard while fully applying it
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
grade. If the stroke is more or less
than specified, we recommend that
the system be serviced by an author-
ized HYUNDAI dealer.
Stroke : 5~6 “clicks’’ at a force of
20 kg (44 lbs, 196 N).
Draining water from fuel filter
The fuel filter in the diesel engine
operates the critical function of sepa-
rating water from the fuels and accu-
mulating the water in its bottom.
When enough water is accumulated
inside the fuel filter, the warning light
illuminates with the ignition switch in
the ON position.
In this case, we recommend you to
have the system checked by an
authorized HYUNDAI dealer.
When the accumulated water is
not drained at a proper timing,
water may permeate in the fuel fil-
ter, damaging the major vehicle
components, such as the fuel sys-
tem.
Information
When replacing the fuel filter car-
tridge, we recommend that you use
parts for replacement from an author-
ized HYUNDAI dealer.
i
NOTICE
OAD055008
FUEL FILTER (FOR DIESEL)
Page 566 of 637

7-55
7
Maintenance
Tire rotation
To equalize tread wear, it is recom-
mended that the tires be rotated
every 12,000 km (7,500 miles) or
sooner if irregular wear develops.
During rotation, check the tires for
correct balance.
When rotating tires, check for uneven
wear and damage. Abnormal wear is
usually caused by incorrect tire pres-
sure, improper wheel alignment, out-
of-balance wheels, severe braking or
severe cornering. Look for bumps or
bulges in the tread or side of tire.
Replace the tire if you find either of
these conditions. Replace the tire if
fabric or cord is visible. After rotation,
be sure to bring the front and rear tire
pressures to specification and check
lug nut tightness.
Refer to “Tire and wheels” in section 8.
Disc brake pads should be inspected
for wear whenever tires are rotated.
Information
The outside and inside of the unsym-
metrical tire is distinguishable. When
installing an unsymmetrical tire, be
sure to install the side marked "out-
side" face the outside. If the side
marked "inside" is installed on the
outside, it will have a bad effect on
vehicle performance.
i
ODH073802 ■without a spare tire
•Do not use the compact spare
tire for tire rotation.
•Do not mix bias ply and radial
ply tires under any circum-
stances. This may cause unusu-
al handling characteristics that
could result in death, severe
injury, or property damage.
WARNING
Page 568 of 637

7-57
7
Maintenance
Compact spare tire replacement
(if equipped)
A compact spare tire has a shorter
tread life than a regular size tire.
Replace it when you can see the
tread wear indicator bars on the tire.
The replacement compact spare tire
should be the same size and design
tire as the one provided with your
new vehicle and should be mounted
on the same compact spare tire
wheel. The compact spare tire is not
designed to be mounted on a regular
size wheel, and the compact spare
tire wheel is not designed for mount-
ing a regular size tire. (Continued)•The use of any other tire size
or type may seriously affect
ride, handling, ground clear-
ance, stopping distance, body
to tire clearance, snow tire
clearance, and speedometer
reliability.
•It is best to replace all four
tires at the same time. If that
is not possible, or necessary,
then replace the two front or
two rear tires as a pair.
Replacing just one tire can
seriously affect your vehicle’s
handling.
•The ABS works by comparing
the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESC (Electronic Stability
Control) (if equipped) to work
irregularly.
•Driving on worn-out tires is
very hazardous and will
reduce braking effectiveness,
steering accuracy, and trac-
tion.
•Your vehicle is equipped with
tires designed to provide for
safe ride and handling capa-
bility. Do not use a size and
type of tire and wheel that is
different from the one that is
originally installed on your
vehicle. It can affect the safety
and performance of your vehi-
cle, which could lead to han-
dling failure or rollover and
serious injury. When replacing
the tires, be sure to equip all
four tires with the tire and
wheel of the same size, type,
tread, brand and load-carrying
capacity.
(Continued)
WARNING