Introduction
About This Manual...........................................7
Symbols Glossary
...........................................10
Data Recording.................................................12
California Proposition 65.............................13
Perchlorate........................................................13
Ford Credit
.........................................................13
Replacement Parts Recommendation
.......................................13
Special Notices
................................................14
Mobile Communications Equipment.....................................................14
Export Unique Options
.................................14
Federal Highway Administration Regulation......................................................15
Entering, Exiting or Climbing on This Vehicle.............................................................15
Environment
Protecting the Environment........................16
Noise Pollution Control.................................16
Child Safety
General Information.......................................17
Installing Child Restraints
............................18
Booster Seats..................................................25
Child Restraint Positioning
..........................27
Child Safety Locks.........................................28
Seatbelts
Principle of Operation..................................29
Fastening the Seatbelts..............................29
Seatbelt Height Adjustment
......................33
Seatbelt Warning Lamp and Indicator Chime.............................................................34
Seatbelt Reminder
........................................34
Child Restraint and Seatbelt Maintenance................................................36
Seatbelt Extension........................................36 Keys and Remote Controls
General Information on Radio
Frequencies..................................................38
Remote Control..............................................38
Replacing a Lost Key or Remote Control
...........................................................39
Doors and Locks
Locking and Unlocking
................................40
Security
Passive Anti-Theft System.........................42
Steering Wheel
Adjusting the Steering Wheel
...................44
Audio Control
..................................................44
Voice Control
...................................................45
Cruise Control
..................................................45
Information Display Control.......................45
Wipers and Washers
Windshield Wipers
........................................46
Windshield Washers
.....................................46
Lighting
General Information......................................47
Lighting Control...............................................47
Instrument Lighting Dimmer.....................48
Daytime Running Lamps............................48
Direction Indicators.......................................48
Interior Lamps
.................................................49
Windows and Mirrors
Power Windows
.............................................50
Exterior Mirrors
.................................................51
Interior Mirror
...................................................53
Sun Visors
.........................................................53
Instrument Cluster
Gauges...............................................................54
1
F-650/750 (TBC) , enUSA, First Printing Table of Contents
GENERAL INFORMATION
WARNINGS
Do not drive with your foot resting on
the brake pedal. This results in
abnormally high brake temperatures,
excessive lining wear and increased
stopping distance. Continuous application of the brakes
causes the brakes to overheat,
resulting in temporary loss of braking.
Note:
Occasional brake noise is normal. If
a metal-to-metal, continuous grinding or
continuous squeal sound is present, the
brake linings may be worn-out. Have the
system checked by an authorized dealer. If
your vehicle has continuous vibration or
shudder in the steering wheel while braking,
have it checked by an authorized dealer.
All standard equipment brakes are
self-adjusting. Automatic adjustment,
when required, occurs whenever you apply
and release the brakes during forward or
reverse operation.
Know the required stopping distances for
all driving conditions you may encounter.
For longer brake lining life, take full
advantage of engine braking power when
coming to a stop. See Warning Lamps and
Indicators (page 58).
Wet brakes result in reduced braking
efficiency. Gently press the brake pedal a
few times when driving from a car wash or
standing water to dry the brakes.
If brakes do not grip well:
• Check brake adjustment.
• Check brake linings for excessive wear.
• Check system air pressure on vehicle
equipped with air brakes. •
Let the brakes cool if you have been
using them excessively, as in mountain
driving or after several fast, high-speed
stops.
• If you have been driving through deep
water, gently apply the brakes several
times while your vehicle is moving
slowly.
Brake Over Accelerator
In the event the accelerator pedal
becomes stuck or entrapped, apply steady
and firm pressure to the brake pedal to
slow the vehicle and reduce engine power.
If you experience this condition, apply the
brakes and bring your vehicle to a safe
stop. Move the transmission to park (P),
switch the engine off and apply the parking
brake. Inspect the accelerator pedal for
any interference. If none are found and the
condition persists, have your vehicle towed
to the nearest authorized dealer
Anti-lock Brake System
This system helps you maintain steering
control during emergency stops by keeping
the brakes from locking. This lamp momentarily
illuminates when you turn the
ignition on. If the light does not
illuminate during start up, remains on or
flashes, the system may be disabled. Have
the system checked by an authorized
dealer. If the system is disabled, normal
braking is still effective. If the
brake warning lamp illuminates
when you release the parking brake, have
the system checked by an authorized
dealer.
119
F-650/750 (TBC) , enUSA, First Printing BrakesE209041 E209041
AXLE INSPECTION
Front Axle
Maintaining the front axle alignment to
specifications is very important. A qualified
technician should check and maintain the
alignment.
Regular inspections should include:
•
Toe-in inspection and adjustment (if
necessary), particularly with radial
tires.
• Checking for proper tightness of axle
mounting U-bolt nuts, attaching or
mounting bolts and nuts.
• Checking the axle for damage, binding,
worn parts and adequate lubrication.
• Checking the kingpins for excessive
wear. Also, perform this check during
other scheduled maintenance, for
example as tire rotation or service,
wheel bearing service and alignment.
See the workshop manual for proper
procedures.
Toe-in
It is essential to maintain correct toe-in
and tire pressure for optimum tire wear.
Inspecting steer axle tires in the first
3,000– 10,000 mi (5,000– 16,000 km)
generally shows if tires are wearing
normally.
Rapid outside shoulder wear on both tires
indicates too much toe-in.
Rapid inside shoulder wear on both tires
indicates too much toe-out.
In P&D-type service, there can be a
left-to-right steer tire tread life differential
up to 40% depending on routes and other
variables. Follow the tire manufacturer's
recommended cold inflation pressure for
the tire size, load range (ply rating) and
steer axle loading typical for their operation
(each steer axle tire equals ½ steer axle
loading).
Special applications may warrant a setting
based on experience with the type of tire
operating loads and conditions. Radial tires
are more sensitive to toe-in setting than
bias ply tires. Fine tuning school bus
alignment to line-haul truck standards
does not drastically improve tire tread life.
STEERING SYSTEM
INSPECTION
WARNING
Failure to maintain the steering
system in proper condition can cause
reduced steering ability resulting in
property damage, personal injury or death. Note:
Have any steering problems
immediately corrected by a qualified service
technician.
Ask your service technician to examine the
steering mechanism. Only minor
adjustments may be necessary.
Regular inspections should include:
• Checking the tie rod, drag link end
clamp bolts and ball joints for proper
tightness.
• Checking for installation and spread of
cotter pins and tightness of nuts at
both ends of the tie rod and drag link.
• Checking that the pitman arm (steering
arm at steering gear) mounting is tight
and locked. Check system for leaks or
hose chafing. Repair immediately, if
necessary.
222
F-650/750 (TBC) , enUSA, First Printing Maintenance
2
2-Speed Rear Axle........................................118
Axle Shifting.......................................................... 118
A
A/C See: Climate Control........................................... 70
About This Manual...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes............................................................ 119
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 120
Accessories.....................................................312
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps........................205 Horizontal Aim Adjustment.......................... 206
Vertical Aim Adjustment................................ 205
Adjusting the Steering Wheel
...................44
Air Brakes.........................................................123 Air Chamber Stroke Indication...................... 124
Cam Brakes - Automatic Slack Adjusters........................................................... 124
Emergency Air Brake.......................................... 124
Air Conditioning See: Climate Control........................................... 70
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................. 210
See: Changing the Engine Air Filter - 6.8L.................................................................... 209
Air Induction System Inspection.............217 Chassis-mounted Charge Air Cooler...........218
Air Suspension
...............................................136
Air Suspension Dump Button........................ 136
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button................................................... 136
Suspension Conversions................................. 136
System Indicator Light...................................... 136
Appendices....................................................348 Audible Warnings and Indicators..............61
Beltminder Warning............................................. 61
Door Ajar................................................................... 61
Headlamps On Warning Chime....................... 61
Key in Ignition Warning Chime......................... 61
Parking Brake On Warning Chime................... 61
Audio Control
..................................................44
Media........................................................................\
45
Seek, Next or Previous........................................ 45
Audio Input Jack...........................................279
Audio System
.................................................272
General Information.......................................... 272
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................274
Audio Unit - Vehicles With: AM/FM
......273
Automatic Transmission.............................112
Brake-Shift Interlock.......................................... 115
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 116
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........112
Understanding your SelectShift™ Automatic transmission............................... 113
Automatic Transmission Fluid Check.............................................................198
Transmission Fluid Level................................. 199
Auxiliary Power Points..................................81 110 Volt AC Power Points.................................... 81
12 Volt DC Power Point........................................ 81
Locations.................................................................. 81
Auxiliary Switches
........................................312
Axle Inspection.............................................222
Front Axle.............................................................. 222
B
Battery See: Changing the 12V Battery..................... 203
Bonnet Lock See: Opening and Closing the Hood............181
Booster Seats..................................................25 Types of Booster Seats...................................... 25
Brake Fluid Check.......................................200
Brakes................................................................119 General Information........................................... 119
Brake System Inspection...........................219 Air Brakes............................................................... 219
Driveline Parking Brake..................................... 221
371
F-650/750 (TBC) , enUSA, First Printing Index
Reporting Safety Defects (U.S.
Only)...............................................................159
Roadside Assistance...................................148
Vehicles Sold in Canada: Getting Roadside
Assistance........................................................ 148
Vehicles Sold in Canada: Roadside Assistance Program Coverage.................149
Vehicles Sold in Canada: Using Roadside Assistance........................................................ 149
Vehicles Sold in the United States: Getting Roadside Assistance.................................... 148
Vehicles Sold in the United States: Using Roadside Assistance.................................... 148
Roadside Emergencies
..............................148
Running-In See: Breaking-In.................................................. 143
Running Out of Fuel - Diesel......................95 Purging Air From the System........................... 95
Starting the Engine.............................................. 95
Running Out of Fuel - Gasoline................95
S
Safety Precautions
........................................90
Low Fuel Pressure................................................. 91
Satellite Radio
...............................................277
Satellite Radio Electronic Serial Number
(ESN)................................................................. 278
Satellite Radio Reception Factors................277
SIRIUS® Satellite Radio Service................... 277
Troubleshooting................................................. 278
Scheduled Maintenance Record
...........338
Scheduled Maintenance............................316
Seatbelt Extension........................................36
Seatbelt Height Adjustment
......................33
Seatbelt Reminder........................................34
Belt-Minder™........................................................ 34
Seatbelts...........................................................29 Principle of Operation........................................ 29
Seatbelt Warning Lamp and Indicator Chime..............................................................34
Conditions of operation..................................... 34
Seats....................................................................73
Security..............................................................42 Selective Catalytic Reduction System -
Diesel...............................................................95
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System................................................................ 99
Diesel Exhaust Fluid Guidelines and Information....................................................... 98
Diesel Exhaust Fluid Level................................ 96
Diesel Exhaust Fluid Warning Messages and Vehicle Operations................................. 97
Filling the Diesel Exhaust Fluid Tank............96
Sitting in the Correct Position....................73
Snow Chains See: Using Snow Chains.................................. 247
Special Notices
................................................14
New Vehicle Limited Warranty......................... 14
Special Instructions.............................................. 14
Special Operating Conditions Scheduled Maintenance..............................................328
Diesel Engine........................................................ 331
Exceptions............................................................ 336
Gasoline Engines............................................... 328
Speed Control See: Cruise Control............................................. 132
Spring U-Bolt Check
...................................224
U-bolt Nut Torque............................................. 224
Starter Switch See: Ignition Switch............................................ 84
Starting a Diesel Engine..............................86 ........................................................................\
............ 86
Cold Weather Starting....................................... 86
Diesel Engine Fast Start Glow Plug System................................................................ 86
Starting a Gasoline Engine.........................85 Failure to Start...................................................... 85
Guarding Against Exhaust Fumes.................85
Important Ventilating Information................85
Stopping the Engine When Your Vehicle is Moving................................................................. 85
Stopping the Engine When Your Vehicle is Stationary.......................................................... 85
Starting and Stopping the Engine...........84 General Information........................................... 84
Steering............................................................134
Steering System Inspection
.....................222
Hydraulic System............................................... 223
Steering Column Joint Bolts.......................... 223
Steering Wheel
...............................................44
377
F-650/750 (TBC) , enUSA, First Printing Index