Other maintenance items
1
Replace the accessory drive belt(s) if not replaced within
the last 100000 miles (160000 km).
Replace the front wheel bearings and seals.
1 You can perform these maintenance items within 3000 miles (4800 kilometers) of the
last oil change. Do not exceed the designated distance for the interval.
2 Every 22500 miles (36000 kilometers) or as indicated by the information display.
3 Every 30000 miles (48000 kilometers), 1200 engine hours or as indicated by the
information display.
Note: When adding coolant additive, do not exceed the specified maximum of 48 fluid
ounces (1.4 liters) for the engine and 16 fluid ounces (473 ml) for the secondary cooling
system. Operating the engine with excessive coolant additive may cause overheating which
could lead to severe, permanent engine damage.
4 Perform follow-up inspections every 15000 miles (24000 kilometers) after the initial
inspection. Replace the belt(s) at 150000 miles (240000 kilometers).
5 Change the fluid again at 150000 miles (240000 kilometers).
6 Initial replacement is at six years or 105000 miles (168000 kilometers), then every three
years or 45000 miles (72000 kilometers).
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
Gasoline Engines
If you operate your vehicle primarily in any
of the following conditions, you need to
perform extra maintenance as indicated.
If you operate your vehicle
occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician.
328
F-650/750 (TBC) , enUSA, First Printing Scheduled Maintenance
2
2-Speed Rear Axle........................................118
Axle Shifting.......................................................... 118
A
A/C See: Climate Control........................................... 70
About This Manual...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes............................................................ 119
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 120
Accessories.....................................................312
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps........................205 Horizontal Aim Adjustment.......................... 206
Vertical Aim Adjustment................................ 205
Adjusting the Steering Wheel
...................44
Air Brakes.........................................................123 Air Chamber Stroke Indication...................... 124
Cam Brakes - Automatic Slack Adjusters........................................................... 124
Emergency Air Brake.......................................... 124
Air Conditioning See: Climate Control........................................... 70
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................. 210
See: Changing the Engine Air Filter - 6.8L.................................................................... 209
Air Induction System Inspection.............217 Chassis-mounted Charge Air Cooler...........218
Air Suspension
...............................................136
Air Suspension Dump Button........................ 136
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button................................................... 136
Suspension Conversions................................. 136
System Indicator Light...................................... 136
Appendices....................................................348 Audible Warnings and Indicators..............61
Beltminder Warning............................................. 61
Door Ajar................................................................... 61
Headlamps On Warning Chime....................... 61
Key in Ignition Warning Chime......................... 61
Parking Brake On Warning Chime................... 61
Audio Control
..................................................44
Media........................................................................\
45
Seek, Next or Previous........................................ 45
Audio Input Jack...........................................279
Audio System
.................................................272
General Information.......................................... 272
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................274
Audio Unit - Vehicles With: AM/FM
......273
Automatic Transmission.............................112
Brake-Shift Interlock.......................................... 115
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 116
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........112
Understanding your SelectShift™ Automatic transmission............................... 113
Automatic Transmission Fluid Check.............................................................198
Transmission Fluid Level................................. 199
Auxiliary Power Points..................................81 110 Volt AC Power Points.................................... 81
12 Volt DC Power Point........................................ 81
Locations.................................................................. 81
Auxiliary Switches
........................................312
Axle Inspection.............................................222
Front Axle.............................................................. 222
B
Battery See: Changing the 12V Battery..................... 203
Bonnet Lock See: Opening and Closing the Hood............181
Booster Seats..................................................25 Types of Booster Seats...................................... 25
Brake Fluid Check.......................................200
Brakes................................................................119 General Information........................................... 119
Brake System Inspection...........................219 Air Brakes............................................................... 219
Driveline Parking Brake..................................... 221
371
F-650/750 (TBC) , enUSA, First Printing Index
Hydraulic Brakes..................................................
221
Breaking-In......................................................143
Bulb Specification Chart..........................208
C
California Proposition 65.............................13
Capacities and Specifications - 6.7L Diesel.............................................................263
Engine Oil Specifications................................ 270
Specifications..................................................... 266
Capacities and Specifications - 6.8L................................................................258
Specifications..................................................... 259
Capacities and Specifications
................252
Car Wash See: Cleaning the Exterior.............................. 226
Changing a Bulb
...........................................207
Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp................................................ 208
Front Clearance and Identification Lamp.................................................................. 207
Headlamp Bulbs................................................ 207
Changing a Fuse...........................................169 Fuses....................................................................... 169
Changing a Road Wheel...........................248 Tire Change Procedure.................................... 248
Changing the 12V Battery.........................203 Battery Management System (If
Equipped)....................................................... 204
Changing the Coalescer Filter Element........................................................188
Changing the Engine Air Filter - 6.7L Diesel.............................................................210
Air Filter Replacement....................................... 211
Air Filter Restriction Gauge............................. 210
Changing the Engine Air Filter - 6.8L................................................................209
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters..............................................................214
Diesel Fuel Conditioner Module Filter.........214
Engine-mounted Fuel Filter............................ 216
Changing the Engine Oil and Oil Filter
................................................................187
Engine lubrication for severe service
operation.......................................................... 188Changing the Wiper Blades.....................205
Checking the Wiper Blades.....................205
Child Restraint and Seatbelt
Maintenance
.................................................36
Child Restraint Positioning..........................27
Child Safety........................................................17
General Information............................................. 17
Child Safety Locks.........................................28
Cleaning Products.......................................225
Cleaning the Alloy Wheels.......................230
Cleaning the Engine
....................................227
Cleaning the Exterior..................................226 Exterior Chrome Parts...................................... 226
Exterior Plastic Parts........................................ 226
Stripes or Graphics............................................ 226
Underbody............................................................ 227
Under Hood.......................................................... 227
Cleaning the Instrument Panel and Instrument Cluster Lens.........................229
Cleaning the Interior...................................228
Cleaning the Windows and Wiper Blades...........................................................228
Climate Control...............................................70
Cold Weather Precautions........................145 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below......................... 146
Coolant Check See: Engine Coolant Check - 6.7L Diesel....194
See: Engine Coolant Check - 6.8L...............189
Cruise Control
..................................................45
Principle of Operation....................................... 132
Cruise control See: Using Cruise Control................................ 132
Customer Assistance
..................................155
D
Data Recording.................................................12 Service Data Recording....................................... 12
Daytime Running Lamps............................48
Diesel Particulate Filter................................87
Direction Indicators.......................................48
Doors and Locks.............................................40
DPF See: Diesel Particulate Filter............................ 87
372
F-650/750 (TBC) , enUSA, First Printing Index
Draining the Fuel Filter Water Trap - 6.7L
Diesel.............................................................202
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 202
Driving Aids.....................................................134
Driving Hints...................................................143
Driving Through Water................................147 Operation in Standing Water.......................... 147
DRL See: Daytime Running Lamps......................... 48
E
Economical Driving......................................144
Electrical System Inspection
....................217
Accessory Feed Connections.......................... 217
Electronic Locking Differential..................117 Activating the Locking Differential...............118
Driver-Controlled Locking Differential.........117
Servicing a Vehicle with a Locking
Differential........................................................ 118
Emission Control System - Diesel..........105 Oxidation Catalytic Converter and Diesel
Particulate Filter System............................ 105
Emission Control System - Gasoline........................................................103
On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection and Maintenance (I/M) Testing................................................... 105
End User License Agreement.................348 SYNC End User License Agreement
(EULA).............................................................. 348
Engine Block Heater
.....................................88
Rapid Heat Supplemental Heating
System................................................................ 89
Using the Engine Block Heater....................... 89
Engine Coolant Check - 6.7L Diesel.............................................................194
Adding Coolant................................................... 195
Checking Coolant Corrosion Inhibitor Additive Strength .......................................... 197
Coolant Change.................................................. 198
Engine and Secondary Cooling System Refill Procedure.............................................. 196
Engine-driven Cooling Fan (Fan Clutch)............................................................... 198
Recycled Coolant................................................ 197
Severe Climates................................................... 197Engine Coolant Check - 6.8L...................189
Adding Coolant................................................... 190
Coolant Change.................................................. 192
Engine Coolant Temperature Management................................................... 193
Engine-driven Cooling Fan (Fan Clutch)............................................................... 192
Fail-Safe Cooling................................................ 192
Recycled Coolant................................................. 191
Severe Climates.................................................. 192
Engine Idle Shutdown..................................88
Engine Immobilizer See: Passive Anti-Theft System..................... 42
Engine Oil Check - 6.7L Diesel.................186 Adding Engine Oil............................................... 187
Engine Oil Check - 6.8L
..............................185
Adding Engine Oil............................................... 185
Engine Oil Dipstick - 6.7L Diesel.............185
Engine Oil Dipstick - 6.8L..........................185
Engine Specifications - 6.7L Diesel
.......252
Drivebelt Routing............................................... 252
Engine Specifications - 6.8L
....................252
Drivebelt Routing............................................... 252
Entering, Exiting or Climbing on This Vehicle..............................................................15
Environment.....................................................16
Essential Towing Checks...........................140 Before Towing a Trailer..................................... 140
Hitches................................................................... 140
Safety Chains....................................................... 140
Trailer Brakes....................................................... 140
Trailer Lamps....................................................... 140
When Towing a Trailer...................................... 140
Event Data Recording See: Data Recording............................................. 12
Exhaust Brake................................................124 Exhaust Brake Operating
Characteristics................................................ 126
Exhaust System Inspection......................218
Export Unique Options.................................14
Exterior Mirrors
.................................................51
Auxiliary Convex Mirrors...................................... 51
Clearance Lamps................................................. 52
Foldaway Exterior Mirrors...................................51
Heated Exterior Mirrors...................................... 52
Power Exterior Mirrors......................................... 51
Signal Indicator Mirrors...................................... 52
Telescoping Mirrors.............................................. 52
373
F-650/750 (TBC) , enUSA, First Printing Index
F
Fastening the Seatbelts..............................29
Energy Management Feature.......................... 33
Fastening the Cinch Tongue.............................. 31
Lap Belts................................................................... 31
Seatbelt Locking Modes.................................... 32
Using Seatbelts During Pregnancy................32
Using the Seatbelt with Cinch Tongue (Front Center and Rear Center Seats
Only).................................................................... 30
Federal Highway Administration Regulation.......................................................15
Fifth Wheel Operation.................................141 Hook-up.................................................................. 141
Un-hook.................................................................. 141
Ford Credit
.........................................................13
US Only..................................................................... 13
Ford Protect....................................................314 EXTENDED SERVICE PLAN (CANADA
ONLY)................................................................. 315
Ford Protect (U.S. Only)................................... 314
Frame and Tow Hook Inspection
...........223
Front Seat Armrest........................................79
Fuel and Refueling
........................................90
Fuel Consumption.......................................102 Calculating Fuel Economy.............................. 102
Filling the Tank.................................................... 102
Fuel Filter - 6.8L...........................................202
Fuel Quality - Diesel
......................................92
Biodiesel.................................................................. 93
Diesel Fuel Additives.......................................... 94
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ...........93
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ........................ 92
Fuel Quality - Gasoline.................................91 Choosing the Right Fuel..................................... 91
Fuel Shutoff....................................................149 Running Out Of DEF (Diesel Exhaust
Fluid).................................................................. 150
Fuel Tank Selector Switch
...........................111
Full Power Brake...........................................123
Fuses..................................................................161 Fuse Specification Chart............................161
Passenger Compartment Fuse Panel........166
Power Distribution Box...................................... 161
G
Gauges...............................................................54 Diesel Engines....................................................... 56
Diesel Exhaust Fluid (DEF) Gauge.................57
Engine Coolant Temperature Gauge............55
Engine Oil Pressure Gauge............................... 55
Fuel Gauge.............................................................. 55
Gasoline Engines.................................................. 54
Gauge Package..................................................... 55
Information Display............................................. 56
Transmission Fluid Temperature Gauge................................................................... 55
General Driving Points................................143 Backing Up............................................................ 143
General Information.......................................... 143
Parking.................................................................... 144
General Information on Radio Frequencies...................................................38
General Maintenance Information
........316
Multi-point Inspection...................................... 322
Owner Checks and Services.......................... 320
Protecting Your Investment............................ 316
Why Maintain Your Vehicle?.......................... 316
Why Maintain Your Vehicle at Your Dealership?...................................................... 316
Getting Assistance Outside the U.S. and Canada..........................................................158
Getting the Services You Need................155 Away From Home............................................... 155
H
Handbrake See: Parking Brake............................................. 120
Hazard Warning Flashers..........................149
Headlamp Adjusting See: Adjusting the Headlamps.................... 205
Headlamp Removal See: Removing a Headlamp.......................... 207
Head Restraints...............................................73 Adjusting the Head Restraint........................... 74
Heated Exterior Mirrors
.................................72
374
F-650/750 (TBC) , enUSA, First Printing Index
Heating
See: Climate Control........................................... 70
Hints on Controlling the Interior Climate.............................................................71
Cooling the Interior Quickly................................ 71
General Hints........................................................... 71
Heating the Interior Quickly............................... 71
Recommended Settings for Cooling..............71
Recommended Settings for Heating.............71
Side Window Defogging in Cold Weather............................................................... 72
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures..................................................... 71
Hints on Driving With Anti-Lock Brakes............................................................120
Hood Lock See: Opening and Closing the Hood............181
I
Ignition Switch
................................................84
In California (U.S. Only).............................156
Information Display Control.......................45
Information Displays.....................................62 General Information............................................ 62
Information Messages
.................................64
Diesel Messages................................................... 65
Engine...................................................................... 68
Fuel........................................................................\
.... 68
Key........................................................................\
..... 68
Maintenance.......................................................... 68
Park Brake............................................................... 69
Installing Child Restraints
............................18
Child Seats............................................................... 18
Tether Strap Attachment.................................. 24
Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew
Cab Rear Center Positions).......................... 21
Using Lap and Shoulder Belts.......................... 19
Using Lower Anchors and Tethers for CHildren (LATCH)............................................ 23
Using Tether Straps............................................. 23
Instrument Cluster
.........................................54
Instrument Lighting Dimmer.....................48
Interior Lamps.................................................49 Dome and Map Lamps...................................... 49
Map Lamps............................................................ 49Interior Mirror
...................................................53
Introduction.........................................................7
J
Jump Starting the Vehicle.........................150 Connecting the Jumper Cables...................... 151
Jump Starting....................................................... 152
Preparing Your Vehicle..................................... 150
Removing the Jumper Cables........................ 152
K
Keys and Remote Controls.........................38
L
Lighting Control
...............................................47
Headlamp Flasher............................................... 48
High Beams............................................................. 47
Lighting...............................................................47 General Information............................................ 47
Limited Slip Differential...............................117
Load Carrying
.................................................135
Load Limit........................................................135
Unloaded or Lightly Loaded Vehicles.........135
Locking and Unlocking
................................40
Autolock and Autounlock................................. 40
Battery Saver.......................................................... 41
Illuminated Entry................................................... 41
Power Door Locks................................................ 40
Remote Control.................................................... 40
Smart Unlocks...................................................... 40
Lug Nuts See: Changing a Road Wheel....................... 248
M
Maintenance..................................................180 General Information.......................................... 180
Manual Climate Control..............................70
Manual Seats
...................................................75
Manual Lumbar .................................................... 76
Moving the Seat Backward and Forward............................................................... 75
Recline Adjustment............................................. 75
Tilting the Seatback Forward (Two-Passenger Bench Seat).................... 76
375
F-650/750 (TBC) , enUSA, First Printing Index
Reporting Safety Defects (U.S.
Only)...............................................................159
Roadside Assistance...................................148
Vehicles Sold in Canada: Getting Roadside
Assistance........................................................ 148
Vehicles Sold in Canada: Roadside Assistance Program Coverage.................149
Vehicles Sold in Canada: Using Roadside Assistance........................................................ 149
Vehicles Sold in the United States: Getting Roadside Assistance.................................... 148
Vehicles Sold in the United States: Using Roadside Assistance.................................... 148
Roadside Emergencies
..............................148
Running-In See: Breaking-In.................................................. 143
Running Out of Fuel - Diesel......................95 Purging Air From the System........................... 95
Starting the Engine.............................................. 95
Running Out of Fuel - Gasoline................95
S
Safety Precautions
........................................90
Low Fuel Pressure................................................. 91
Satellite Radio
...............................................277
Satellite Radio Electronic Serial Number
(ESN)................................................................. 278
Satellite Radio Reception Factors................277
SIRIUS® Satellite Radio Service................... 277
Troubleshooting................................................. 278
Scheduled Maintenance Record
...........338
Scheduled Maintenance............................316
Seatbelt Extension........................................36
Seatbelt Height Adjustment
......................33
Seatbelt Reminder........................................34
Belt-Minder™........................................................ 34
Seatbelts...........................................................29 Principle of Operation........................................ 29
Seatbelt Warning Lamp and Indicator Chime..............................................................34
Conditions of operation..................................... 34
Seats....................................................................73
Security..............................................................42 Selective Catalytic Reduction System -
Diesel...............................................................95
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System................................................................ 99
Diesel Exhaust Fluid Guidelines and Information....................................................... 98
Diesel Exhaust Fluid Level................................ 96
Diesel Exhaust Fluid Warning Messages and Vehicle Operations................................. 97
Filling the Diesel Exhaust Fluid Tank............96
Sitting in the Correct Position....................73
Snow Chains See: Using Snow Chains.................................. 247
Special Notices
................................................14
New Vehicle Limited Warranty......................... 14
Special Instructions.............................................. 14
Special Operating Conditions Scheduled Maintenance..............................................328
Diesel Engine........................................................ 331
Exceptions............................................................ 336
Gasoline Engines............................................... 328
Speed Control See: Cruise Control............................................. 132
Spring U-Bolt Check
...................................224
U-bolt Nut Torque............................................. 224
Starter Switch See: Ignition Switch............................................ 84
Starting a Diesel Engine..............................86 ........................................................................\
............ 86
Cold Weather Starting....................................... 86
Diesel Engine Fast Start Glow Plug System................................................................ 86
Starting a Gasoline Engine.........................85 Failure to Start...................................................... 85
Guarding Against Exhaust Fumes.................85
Important Ventilating Information................85
Stopping the Engine When Your Vehicle is Moving................................................................. 85
Stopping the Engine When Your Vehicle is Stationary.......................................................... 85
Starting and Stopping the Engine...........84 General Information........................................... 84
Steering............................................................134
Steering System Inspection
.....................222
Hydraulic System............................................... 223
Steering Column Joint Bolts.......................... 223
Steering Wheel
...............................................44
377
F-650/750 (TBC) , enUSA, First Printing Index
Cooling system....................................................
231
Engine...................................................................... 231
Fuel system........................................................... 231
General.................................................................. 230
Miscellaneous...................................................... 231
Removing Vehicle From Storage................... 231
Tires........................................................................\
.. 231
Ventilation See: Climate Control........................................... 70
VIN See: Vehicle Identification Number............256
Voice Control...................................................45
W
Warning Lamps and Indicators................58 Anti-Lock Braking System................................ 58
Automatic Regeneration Control................... 58
Battery...................................................................... 58
Brake System......................................................... 58
Check Fuel Cap..................................................... 58
Check Suspension............................................... 58
Cruise Control........................................................ 58
Diesel Exhaust Fluid (Diesel Engine Only).................................................................... 58
Diesel Particulate Filter (Diesel Engine Only).................................................................... 59
Direction Indicator............................................... 59
Door Ajar.................................................................. 59
Electronic Locking Differential........................ 59
Engine Oil Pressure............................................. 59
Exhaust Brake On................................................ 59
Fasten Seatbelt.................................................... 59
High Beam.............................................................. 59
Hydromax............................................................... 59
Low Fuel Level (Gasoline Engine Only).................................................................... 59
Parking Brake Warning....................................... 59
Powertrain Malfunction/Reduced Power/Electronic Throttle Control
(Gasoline Engine Only)................................ 60
Service Engine Soon........................................... 60
Traction Control (Diesel Engine Only).........60
Trailer Anti-Lock Brake System (ABS).................................................................. 60
Transmission Tow/Haul.................................... 60
Two Speed Axle................................................... 60
Wait to Start (Diesel Engine Only)................60 Water in Fuel...........................................................
61
Washer Fluid Check
.....................................201
Washers See: Cleaning the Exterior.............................. 226
See: Wipers and Washers................................. 46
Waxing..............................................................227
Wheel Nuts See: Changing a Road Wheel....................... 248
Wheels and Tires
.........................................233
Technical Specifications................................. 250
Windows and Mirrors...................................50
Windshield Washers
.....................................46
Windshield Wipers........................................46
Wiper Blades See: Checking the Wiper Blades.................205
Wipers and Washers.....................................46
379
F-650/750 (TBC) , enUSA, First Printing Index