CHANGING THE 12V BATTERY
WARNINGS
This vehicle may be equipped with
more than one battery, removal of
cable from only one battery does not
disconnect the vehicle electrical system.
Be sure to disconnect cables from all
batteries when disconnecting power.
Failure to do so may cause serious
personal injury or property damage. Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide proper
ventilation. When lifting a plastic-cased battery,
excessive pressure on the end walls
could cause acid to flow through the
vent caps, resulting in personal injury and
damage to the vehicle or battery. Lift the
battery with a battery carrier or with your
hands on opposite corners. Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately. Note:
If your battery has a cover/shield,
make sure it is reinstalled after the battery
has been cleaned or replaced.
Note: Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after handling. Note:
Electrical or electronic accessories
or components added to the vehicle by the
dealer or the owner may adversely affect
battery performance and durability.
Your vehicle is equipped with a Motorcraft
maintenance-free battery which normally
does not require additional water during
its life of service.
For longer, trouble-free operation, keep the
top of the battery clean and dry. Also,
make certain the battery cables are always
tightly fastened to the battery terminals.
If you see any corrosion on the battery or
terminals, remove the cables from the
terminals and clean with a wire brush. You
can neutralize the acid with a solution of
baking soda and water.
It is recommended that the negative
battery cable terminal be disconnected
from the battery if you plan to store your
vehicle for an extended period of time.
Because your vehicle ’s engine is
electronically controlled by a computer,
some control conditions are maintained
by power from the battery. When the
battery is disconnected or a new battery
is installed, the engine must relearn its idle
and fuel trim strategy for optimum
driveability and performance. To begin this
process
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in park (P) or neutral (N) and turn off all accessories.
3. Start the engine. Run the engine until it reaches normal operating
temperature.
4. Allow the engine to idle for at least one
minute.
5. Turn the air conditioning (if equipped) on and allow the engine to idle for at
least one minute.
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F-650/750 (TBC) , enUSA, First Printing Maintenance
6. Release the parking brake. With your
foot on the brake pedal and with the
air conditioning on, put the vehicle in
drive (D) and allow the engine to idle
for at least one minute.
•If you do not allow the engine to
relearn its idle trim, the idle quality
of your vehicle may be adversely
affected until the idle trim is
eventually relearned.
7. Drive the vehicle to complete the relearning process
•The vehicle may need to be driven
10 mi (16 km) or more to relearn the
idle and fuel trim strategy along
with the ethanol content for flexible
fuel vehicles.
If the battery has been disconnected or a
new battery has been installed, the clock
and radio settings must be reset once the
battery is reconnected.
Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized standards
for disposal. Call your local authorized
recycling center to find out more about
recycling automotive batteries.
Battery Management System (If
Equipped)
The battery management system (BMS)
monitors battery conditions and takes
actions to extend battery life. If excessive
battery drain is detected, the system may
temporarily disable certain electrical
features to protect the battery. Those
electrical accessories affected include the
rear defrost, heated/cooled seats, climate
control fan, heated steering wheel, audio
and navigation system. A message may be
shown in the information displays to alert the driver that battery protection actions
are active. These messages are only for
notification that an action is taking place,
and not intended to indicate an electrical
problem or that the battery requires
replacement.
Electrical accessory installation
To ensure proper operation of the BMS,
any electrical devices that are added to
the vehicle should not have their ground
connection made directly at the negative
battery post. A connection at the negative
battery post can cause inaccurate
measurements of the battery condition
and potential incorrect system operation.
Note:
Electrical or electronic accessories
added to the vehicle by the dealer or the
owner may adversely affect battery
performance and durability, and may also
affect the performance of other electrical
systems in the vehicle.
When a battery replacement is required,
the battery should only be replaced with
a Ford recommended replacement battery
which matches the electrical requirements
of the vehicle. After battery replacement,
or in some cases after charging the battery
with the external charger, the BMS requires
eight hours of vehicle sleep time (key off
with doors closed) to relearn the new
battery state of charge. Prior to relearning
the state of charge, the BMS may disable
electrical features (to protect the battery)
earlier than normal.
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F-650/750 (TBC) , enUSA, First Printing Maintenance
Single Alternator
Single Alternator With Air Brake
Compressor
Drivebelt closest to the engine.
A
Drivebelt furthest from the
engine.
B Dual Alternator
Dual Alternator With Air Brake
Compressor
Drivebelt closest to the engine.
A
Drivebelt furthest from the
engine.
B
Note: The belt routings show vehicles
equipped with air conditioning. When not
equipped with air conditioning a idler pulley
is in place of the A/C compressor.
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F-650/750 (TBC) , enUSA, First Printing Capacities and SpecificationsE224819 E224825 E224820 E224826
CAPACITIES AND SPECIFICATIONS - 6.8L
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
28.8 qt (27.3 L)1
Engine coolant
58 gal (219.5 L)
Fuel tank (Limited Series)
(Usable capacity)2
62 gal (234.6 L)
(Liquid capacity)
47 gal (177.9 L)
Fuel tank (Small)
(Usable capacity)2
50 gal (189.2 L)
(Liquid capacity)
59 gal (223.3 L)
Fuel tank (Large)
(Usable capacity)2
63 gal (238.4 L)
(Liquid capacity)
Between MIN and MAX on brake fluid reservoir
Brake fluid
17.4 qt (16.5 L)3
Automatic transmission fluid
6–7 fl oz (177 –207 ml)
Front axle wheel bearing oil (8500 lb axle)
12–13 fl oz (355– 385 ml)
Front axle wheel bearing oil (all except
8500 lb axle)
19 pt (9.0 L)4
Rear axle (S-140)(13.5k, 17.5k, 19k single
speed)
37 pt (17.5 L)4
Rear axle (S-170)(23k single speed)
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F-650/750 (TBC) , enUSA, First Printing Capacities and Specifications
•
Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft® motor oil for
your vehicle. If Motorcraft® oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Committee (ILSAC).
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure.
Note: Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid. The
use of any other fluid may cause
transmission damage.
CAPACITIES AND SPECIFICATIONS - 6.7L DIESEL
Capacities WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
15.0 qt (14.2 L)
Engine oil (with oil filter)
35.1 qt (33.2 L)1
Engine coolant (primary high-temperature
cooling system loop)
48 fl oz (1.41 L)2
Engine coolant additive (primary high-
temperature cooling system loop)
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F-650/750 (TBC) , enUSA, First Printing Capacities and SpecificationsE142732
2
2-Speed Rear Axle........................................118
Axle Shifting.......................................................... 118
A
A/C See: Climate Control........................................... 70
About This Manual...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes............................................................ 119
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 120
Accessories.....................................................312
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps........................205 Horizontal Aim Adjustment.......................... 206
Vertical Aim Adjustment................................ 205
Adjusting the Steering Wheel
...................44
Air Brakes.........................................................123 Air Chamber Stroke Indication...................... 124
Cam Brakes - Automatic Slack Adjusters........................................................... 124
Emergency Air Brake.......................................... 124
Air Conditioning See: Climate Control........................................... 70
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................. 210
See: Changing the Engine Air Filter - 6.8L.................................................................... 209
Air Induction System Inspection.............217 Chassis-mounted Charge Air Cooler...........218
Air Suspension
...............................................136
Air Suspension Dump Button........................ 136
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button................................................... 136
Suspension Conversions................................. 136
System Indicator Light...................................... 136
Appendices....................................................348 Audible Warnings and Indicators..............61
Beltminder Warning............................................. 61
Door Ajar................................................................... 61
Headlamps On Warning Chime....................... 61
Key in Ignition Warning Chime......................... 61
Parking Brake On Warning Chime................... 61
Audio Control
..................................................44
Media........................................................................\
45
Seek, Next or Previous........................................ 45
Audio Input Jack...........................................279
Audio System
.................................................272
General Information.......................................... 272
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................274
Audio Unit - Vehicles With: AM/FM
......273
Automatic Transmission.............................112
Brake-Shift Interlock.......................................... 115
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 116
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........112
Understanding your SelectShift™ Automatic transmission............................... 113
Automatic Transmission Fluid Check.............................................................198
Transmission Fluid Level................................. 199
Auxiliary Power Points..................................81 110 Volt AC Power Points.................................... 81
12 Volt DC Power Point........................................ 81
Locations.................................................................. 81
Auxiliary Switches
........................................312
Axle Inspection.............................................222
Front Axle.............................................................. 222
B
Battery See: Changing the 12V Battery..................... 203
Bonnet Lock See: Opening and Closing the Hood............181
Booster Seats..................................................25 Types of Booster Seats...................................... 25
Brake Fluid Check.......................................200
Brakes................................................................119 General Information........................................... 119
Brake System Inspection...........................219 Air Brakes............................................................... 219
Driveline Parking Brake..................................... 221
371
F-650/750 (TBC) , enUSA, First Printing Index