Using Traction Control - Vehicles With:
Hydraulic Brakes.......................................130
Cruise Control
Principle of Operation.................................132
Using Cruise Control....................................132
Driving Aids
Steering............................................................134
Load Carrying
Load Limit
........................................................135
Air Suspension
...............................................136
Towing
Towing a Trailer.............................................138
Recommended Towing Weights............139
Essential Towing Checks...........................140
Fifth Wheel Operation
.................................141
Driving Hints
Breaking-In......................................................143
General Driving Points
................................143
Economical Driving......................................144
Cold Weather Precautions........................145
Driving Through Water................................147
Roadside Emergencies
Roadside Assistance
...................................148
Hazard Warning Flashers
..........................149
Fuel Shutoff
...................................................149
Jump Starting the Vehicle.........................150
Transporting the Vehicle
............................153
Customer Assistance
Getting the Services You Need................155
In California (U.S. Only).............................156
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................157 Utilizing the Mediation/Arbitration
Program (Canada Only).........................157
Getting Assistance Outside the U.S. and Canada.........................................................158
Ordering Additional Owner's Literature.....................................................159
Reporting Safety Defects (U.S. Only).............................................................159
Reporting Safety Defects (Canada Only).............................................................160
Fuses
Fuse Specification Chart
............................161
Changing a Fuse...........................................169
Vehicle Inspection Guide
Vehicle Inspection Information.................171
Maintenance
General Information....................................180
Opening and Closing the Hood................181
Under Hood Overview - 6.8L...................183
Under Hood Overview - 6.7L Diesel......184
Engine Oil Dipstick - 6.8L..........................185
Engine Oil Dipstick - 6.7L Diesel.............185
Engine Oil Check - 6.8L
..............................185
Engine Oil Check - 6.7L Diesel.................186
Changing the Engine Oil and Oil Filter...............................................................187
Changing the Coalescer Filter Element.......................................................188
Oil Change Indicator Reset.......................189
Engine Coolant Check - 6.8L...................189
Engine Coolant Check - 6.7L Diesel......194
Automatic Transmission Fluid Check............................................................198
Brake Fluid Check.......................................200
Power Steering Fluid Check
.....................201
Washer Fluid Check
.....................................201
Draining the Fuel Filter Water Trap - 6.7L Diesel...........................................................202
3
F-650/750 (TBC) , enUSA, First Printing Table of Contents
VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready to
operate, conduct a pre-trip inspection at
the beginning of each work period. Follow
the steps listed in this section to verify a
proper vehicle inspection procedure.
WARNINGS
Exercise great caution when working
on a vehicle equipped with an
automatic fan clutch. The fan starts
in motion only after the engine coolant
reaches a predetermined temperature or
the refrigerant pressure (if equipped with
air conditioning) reaches a predetermined
setting. The fan starts at this point with no
advance warning. Never reach near, or
permit objects to protrude into, the fan
blade radius while the engine is running as
this could result in vehicle damage,
personal injury or death. WARNINGS
Do not operate the vehicle if any
suspension conditions listed in the
following charts are evident. Loss of
steering or suspension could result in
property damage, personal injury or death. If a wheel must be changed, obtain
expert tire service help. Mounting and
un-mounting of tires should only be
performed by a qualified technician using
necessary safety procedures and
equipment, otherwise the result could be
property damage, personal injury or death. Note:
Always make sure you apply the
parking brake before starting the engine. Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operating
range. See Engine Oil Dipstick (page 185).
Engine oil
Look through the plastic reservoir and verify the coolant level
is within the proper operating range. Do not remove the
pressure cap until the coolant has cooled. See
Engine
Coolant Check (page 189).
Engine coolant
Verify that the fluid level is in the proper operating range. See
Power Steering Fluid Check
(page 201).
Power steering fluid
Remove the master cylinder caps and inspect the fluid level.
See
Brake Fluid Check (page 200).
Brake fluid
171
F-650/750 (TBC) , enUSA, First Printing Vehicle Inspection Guide
UNDER HOOD OVERVIEW - 6.8L
Windshield washer fluid reservoir. See Washer Fluid Check (page 201).
A
Engine coolant reservoir. See
Engine Coolant Check (page 189).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 198).
C
Brake fluid reservoir. See
Brake Fluid Check (page 200).
D
Engine compartment fusebox. See
Fuses (page 161).
E
Power steering fluid reservoir. See
Power Steering Fluid Check (page 201).
F
Engine oil dipstick. See
Engine Oil Dipstick (page 185).
G
Engine oil filler cap. See
Engine Oil Check (page 185).
H
Air cleaner assembly. See
Changing the Engine Air Filter (page 209).
I
183
F-650/750 (TBC) , enUSA, First Printing MaintenanceABC
FGHI
DE
E209130
UNDER HOOD OVERVIEW - 6.7L DIESEL
Windshield washer fluid reservoir. See Washer Fluid Check (page 201).
A
Secondary Cooling System Reservoir. See Engine Coolant Check (page 194).
B
Engine coolant reservoir. See
Engine Coolant Check (page 194).
C
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 198).
D
Secondary fuel filter. See
Draining the Fuel Filter Water Trap (page 202).
E
Engine oil separator. See Changing the Engine Oil and Oil Filter (page 187).
F
Brake fluid reservoir. See
Brake Fluid Check (page 200).
G
Engine compartment fusebox. See
Fuses (page 161).
H
Power steering fluid reservoir. See
Power Steering Fluid Check (page 201).
I
Air brake compressor. See
Brake System Inspection (page 219).
J
Engine oil filler cap. See
Engine Oil Check (page 186).
K
Engine oil dipstick. See
Engine Oil Dipstick (page 185).
L
Air cleaner assembly. See
Changing the Engine Air Filter (page 210).
M
184
F-650/750 (TBC) , enUSA, First Printing MaintenanceABD
IJKLM
FEGH
E209131C
ENGINE OIL DIPSTICK - 6.8L
MINA
MAX
B
ENGINE OIL DIPSTICK - 6.7L
DIESEL Minimum.
A
Maximum.
B
ENGINE OIL CHECK - 6.8L
To check the engine oil level consistently
and accurately, do the following:
1. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N). 2. Run engine until it reaches normal
operating temperature.
3. Make sure that your vehicle is on level ground.
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See Opening and
Closing the Hood (page 181).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See
Under
Hood Overview (page 183).
7. Replace the dipstick and remove it again to check the oil level. See
Engine Oil Dipstick
(page 185).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 258).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,100 mi (5,000 km)
.
Adding Engine Oil WARNING
Do not remove the filler cap when
the engine is running.
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by the vehicle Warranty.
185
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AB E206879
AB
Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Committee (ILSAC).
To top up the engine oil level do the
following:
1. Clean the area surrounding the engine
oil filler cap before you remove it.
2. Remove the engine oil filler cap. See Under Hood Overview (page 183).
Turn it counterclockwise and remove
it.
3. Add engine oil that meets Ford specifications. See
Capacities and
Specifications (page 258). You may
have to use a funnel to pour the engine
oil into the opening.
4. Recheck the oil level.
5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage. Note:
Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately.
ENGINE OIL CHECK - 6.7L
DIESEL
To check the engine oil level consistently
and accurately, do the following:
1. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
2. Run engine until it reaches normal operating temperature.
3. Make sure that your vehicle is on level ground.
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See
Opening and
Closing the Hood (page 181).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See
Under
Hood Overview (page 184).
7. Replace the dipstick and remove it again to check the oil level. See
Engine Oil Dipstick
(page 185).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 263).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
186
F-650/750 (TBC) , enUSA, First Printing MaintenanceE142732
Note:
The oil consumption of new engines
reaches its normal level after approximately
3,100 mi (5,000 km).
Adding Engine Oil WARNING
Do not remove the filler cap when
the engine is running.
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by the vehicle Warranty.
The American Petroleum Institute (API)
service symbol is used to identify the
proper engine oil for your vehicle's engine.
The API service symbol will be displayed
on the oil container you purchase. The API
service symbol displays the oil
performance category in the top half of
symbol and the viscosity grade in the
center of the symbol.
To top up the engine oil level do the
following:
1. Clean the area surrounding the engine
oil filler cap before you remove it.
2. Remove the engine oil filler cap. See Under Hood Overview
(page 184).
Turn it counterclockwise and remove
it. 3. Add engine oil that meets Ford
specifications. See
Capacities and
Specifications (page 263). You may
have to use a funnel to pour the engine
oil into the opening.
4. Recheck the oil level.
5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately.
CHANGING THE ENGINE OIL
AND OIL FILTER WARNINGS
Do not handle a hot oil filter with
bare hands.
Continuous contact with used motor
oil has caused cancer in laboratory
mice. Protect your skin by washing
with soap and water. If your vehicle is equipped with a diesel
engine, an Intelligent Oil Life Monitor™
calculates the proper oil change service
interval. When the information display
indicates: OIL CHANGE REQUIRED, change
the engine oil and oil filter. See
Information Displays
(page 62).
The engine oil filter protects your engine
by filtering harmful, abrasive or sludge
particles and particles significantly smaller
than most available will-fit filters. See
Motorcraft Parts
(page 254).
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Draining the Fuel Filter Water Trap - 6.7L
Diesel.............................................................202
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 202
Driving Aids.....................................................134
Driving Hints...................................................143
Driving Through Water................................147 Operation in Standing Water.......................... 147
DRL See: Daytime Running Lamps......................... 48
E
Economical Driving......................................144
Electrical System Inspection
....................217
Accessory Feed Connections.......................... 217
Electronic Locking Differential..................117 Activating the Locking Differential...............118
Driver-Controlled Locking Differential.........117
Servicing a Vehicle with a Locking
Differential........................................................ 118
Emission Control System - Diesel..........105 Oxidation Catalytic Converter and Diesel
Particulate Filter System............................ 105
Emission Control System - Gasoline........................................................103
On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection and Maintenance (I/M) Testing................................................... 105
End User License Agreement.................348 SYNC End User License Agreement
(EULA).............................................................. 348
Engine Block Heater
.....................................88
Rapid Heat Supplemental Heating
System................................................................ 89
Using the Engine Block Heater....................... 89
Engine Coolant Check - 6.7L Diesel.............................................................194
Adding Coolant................................................... 195
Checking Coolant Corrosion Inhibitor Additive Strength .......................................... 197
Coolant Change.................................................. 198
Engine and Secondary Cooling System Refill Procedure.............................................. 196
Engine-driven Cooling Fan (Fan Clutch)............................................................... 198
Recycled Coolant................................................ 197
Severe Climates................................................... 197Engine Coolant Check - 6.8L...................189
Adding Coolant................................................... 190
Coolant Change.................................................. 192
Engine Coolant Temperature Management................................................... 193
Engine-driven Cooling Fan (Fan Clutch)............................................................... 192
Fail-Safe Cooling................................................ 192
Recycled Coolant................................................. 191
Severe Climates.................................................. 192
Engine Idle Shutdown..................................88
Engine Immobilizer See: Passive Anti-Theft System..................... 42
Engine Oil Check - 6.7L Diesel.................186 Adding Engine Oil............................................... 187
Engine Oil Check - 6.8L
..............................185
Adding Engine Oil............................................... 185
Engine Oil Dipstick - 6.7L Diesel.............185
Engine Oil Dipstick - 6.8L..........................185
Engine Specifications - 6.7L Diesel
.......252
Drivebelt Routing............................................... 252
Engine Specifications - 6.8L
....................252
Drivebelt Routing............................................... 252
Entering, Exiting or Climbing on This Vehicle..............................................................15
Environment.....................................................16
Essential Towing Checks...........................140 Before Towing a Trailer..................................... 140
Hitches................................................................... 140
Safety Chains....................................................... 140
Trailer Brakes....................................................... 140
Trailer Lamps....................................................... 140
When Towing a Trailer...................................... 140
Event Data Recording See: Data Recording............................................. 12
Exhaust Brake................................................124 Exhaust Brake Operating
Characteristics................................................ 126
Exhaust System Inspection......................218
Export Unique Options.................................14
Exterior Mirrors
.................................................51
Auxiliary Convex Mirrors...................................... 51
Clearance Lamps................................................. 52
Foldaway Exterior Mirrors...................................51
Heated Exterior Mirrors...................................... 52
Power Exterior Mirrors......................................... 51
Signal Indicator Mirrors...................................... 52
Telescoping Mirrors.............................................. 52
373
F-650/750 (TBC) , enUSA, First Printing Index