2017 FORD F650 Axle

Warning Lamps and Indicators................58
Audible Warnings and Indicators..............61
Information Displays
General Information......................................62
Information Messages.................................64
Climate Control
Manual Climate Control
..............................70
Hints on Controlling the Interior Climate............................................................71
Heated Exterior Mirrors
.................................72
Seats
Sitting in the Correct Position....................73
Head Restraints
...............................................73
Manual Seats
...................................................75
Power Seats
.....................................................76
Rear Seats
.........................................................78
Front Seat Armrest........................................79
Rear Seat Armrest.........................................80
Auxiliary Power Points
Auxiliary Power Points..................................81
Storage Compartments
Overhead Console
.........................................83
Starting and Stopping the Engine
General Information
.....................................84
Ignition Switch
................................................84
Starting a Gasoline Engine.........................85
Starting a Diesel Engine..............................86
Diesel Particulate Filter................................87
Switching Off the Engine............................88
Engine Idle Shutdown..................................88
Engine Block Heater
.....................................88 Fuel and Refueling
Safety Precautions
........................................90
Fuel Quality - Gasoline.................................91
Fuel Quality - Diesel......................................92
Running Out of Fuel - Gasoline................95
Running Out of Fuel - Diesel......................95
Selective Catalytic Reduction System - Diesel..............................................................95
Refueling - Gasoline
...................................100
Refueling - Diesel..........................................101
Fuel Consumption.......................................102
Emission Control System - Gasoline.....103
Emission Control System - Diesel..........105
Fuel Tank Selector Switch
...........................111
Transmission
Automatic Transmission
.............................112
Power Take-Off
..............................................116
Rear Axle
General Information
......................................117
Limited Slip Differential...............................117
Electronic Locking Differential
..................117
2-Speed Rear Axle........................................118
Brakes
General Information
.....................................119
Hints on Driving With Anti-Lock Brakes...........................................................120
Parking Brake.................................................120
Full Power Brake...........................................123
Air Brakes.........................................................123
Exhaust Brake
................................................124
Trailer Brakes
..................................................126
Traction Control
Principle of Operation.................................130
Using Traction Control - Vehicles With: Air Brakes....................................................130
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Fuel Filter - 6.8L...........................................202
Changing the 12V Battery.........................203
Checking the Wiper Blades.....................205
Changing the Wiper Blades.....................205
Adjusting the Headlamps........................205
Removing a Headlamp..............................207
Changing a Bulb...........................................207
Bulb Specification Chart..........................208
Changing the Engine Air Filter - 6.8L....209
Changing the Engine Air Filter - 6.7L Diesel............................................................210
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters.............................................................214
Electrical System Inspection....................217
Air Induction System Inspection.............217
Exhaust System Inspection......................218
Brake System Inspection
...........................219
Axle Inspection
.............................................222
Steering System Inspection
.....................222
Suspension System Inspection
..............223
Frame and Tow Hook Inspection
...........223
Rear Axle Fluid Check
.................................223
Spring U-Bolt Check...................................224
Vehicle Care
General Information...................................225
Cleaning Products.......................................225
Cleaning the Exterior..................................226
Waxing..............................................................227
Cleaning the Engine
....................................227
Cleaning the Windows and Wiper Blades..........................................................228
Cleaning the Interior...................................228
Cleaning the Instrument Panel and Instrument Cluster Lens.......................229
Repairing Minor Paint Damage..............229
Cleaning the Alloy Wheels.......................230
Vehicle Storage
............................................230 Wheels and Tires
Tire Care..........................................................233
Using Snow Chains.....................................247
Changing a Road Wheel...........................248
Technical Specifications...........................250
Capacities and Specific-
ations
Engine Specifications - 6.8L
....................252
Engine Specifications - 6.7L Diesel
.......252
Motorcraft Parts - 6.8L..............................254
Motorcraft Parts - 6.7L Diesel.................255
Vehicle Identification Number
................256
Vehicle Certification Label
........................257
Transmission Code Designation.............257
Capacities and Specifications - 6.8L...............................................................258
Capacities and Specifications - 6.7L Diesel...........................................................263
Audio System
General Information
....................................272
Audio Unit - Vehicles With: AM/FM.......273
Audio Unit - Vehicles With: AM/FM/CD/ SYNC............................................................274
Satellite Radio
...............................................277
Audio Input Jack...........................................279
USB Port
..........................................................279
SYNC™
General Information
....................................281
Using Voice Recognition...........................283
Using SYNC™ With Your Phone............285
Using SYNC™ With Your Media Player............................................................297
SYNC™ Troubleshooting.........................306
Accessories
Auxiliary Switches
........................................312
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F-650/750 (TBC) , enUSA, First Printing Table of Contents

brake warning lamp begins to blink after
setting the parking brake, this may indicate
a failure in the parking brake system. Seek
service from an authorized dealer
immediately. Driving extended distances
with the parking brake engaged can cause
brake failure and the risk of personal injury.
Powertrain Malfunction/Reduced
Power/Electronic Throttle Control
(Gasoline Engine Only)
Illuminates in the event of a
powertrain fault. Contact an
authorized dealer as soon as
possible.
Service Engine Soon The service engine soon
indicator light illuminates when
you first switch on the ignition,
before starting the engine, to check the
bulb and to indicate whether the vehicle
is ready for Inspection/Maintenance (I/M)
testing.
If the service engine soon indicator light
stays illuminated after you start the engine,
it indicates that the On-Board Diagnostics
(OBD-II) system has detected a
malfunction of the vehicle emissions
control system. WARNING
Under engine misfire conditions,
excessive exhaust temperatures
could damage the catalytic
converter, the fuel system, interior floor
coverings or other vehicle components,
possibly causing a fire. Have an authorized
dealer service your vehicle immediately. Traction Control (Diesel Engine
Only)
Illuminates and flashes slowly if
you select the Off Road or
Mud/Snow mode. It illuminates
and flashes rapidly during a traction
control event.
Trailer Anti-Lock Brake System
(ABS) Illuminates briefly when you
switch on the ignition, and only
when a PLC trailer or a PLC
diagnostic tool is connected. If the light
fails to illuminate, remains on after you
start the vehicle or continues to flash, have
the system serviced immediately.
Transmission Tow/Haul (If Equipped) Illuminates when you switch on
the tow/haul feature. If the light
flashes steadily, have the system
serviced immediately, damage to the
transmission could occur.
Two Speed Axle The Two Speed Axle indicator
comes on when you switch the
low axle range on.
Wait to Start (Diesel Engine Only) Illuminates when you switch the
ignition on as part of the
pre-start system. Wait until the
wait to start indicator turns off before
attempting to start vehicle.
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F-650/750 (TBC) , enUSA, First Printing Instrument Cluster E138639 E209040 E161509 E208809

GENERAL INFORMATION
WARNING
Exceeding these ratings by
overloading can cause component
failure resulting in property damage,
personal injury or death. Fluid Temperature
If the operating temperature exceeds
250°F (121°C), the rate of axle lubrication
oxidation increases and shortens the life
of the lubricant and seals, requiring axle
lubrication changes to become more
frequent to preserve the axle. Do not
consistently run extreme pressure (EP)
lubricants above
250°F (121°C).
Axle Conversions WARNING
When operating a loaded vehicle, the
driver must keep all adjustable axles
on the ground at all times, supporting
their share of the vehicle ’s load. Failure to
do so can overload other axles, tires,
wheels, springs, steering components,
brakes and frames, resulting in early
component failure, loss of vehicle control,
possible property damage and personal
injury. We do not recommend, or approve,
performing axle conversions. However, we
understand that, on occasion, others install
aftermarket add-on axles on the truck
chassis that allow operator control for
weight transfer from other axles (such as
air lift axles). LIMITED SLIP DIFFERENTIAL
(If Equipped) WARNING
If both wheels are not raised off the
ground, the one wheel that is not
raised may pull the vehicle off its
support, possibly resulting in personal
injury. This axle provides added traction on
slippery surfaces, particularly when one
wheel is on a poor traction surface. Under
normal conditions, the limited-slip axle
functions like a standard rear axle. The axle
may exhibit a slight noise or vibration
during tight turns with low vehicle speed.
This is normal behavior and indicates the
axle is working.
Both wheels must be raised off the ground
should it be necessary to operate one
wheel with your vehicle stationary.
ELECTRONIC LOCKING
DIFFERENTIAL
(If Equipped)
Driver-Controlled Locking
Differential
Note: Never use the differential lock at
vehicle speeds above
25 mph (40 km/h).
Some drive axles have a driver-controlled
differential lock. The differential lock can
lock or unlock the differential when your
vehicle is moving or stopped. When extra
traction is required, the differential lock
provides full power to both wheels.
When you lock the differential, your
vehicle ’s turning radius increases
(under-steer).
Take care to avoid sudden accelerations
when both drive wheels are on a slippery
surface.
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WARNING
Sudden accelerations on slippery
surfaces could cause the wheels to
spin, the vehicle to turn sideways on
a crowned road surface or in a turn,
possibly resulting in loss of vehicle control
and personal injury. Activating the Locking Differential
You can lock and unlock the differential
when your vehicle is moving at a constant
speed of less than 25 mph (40 km/h) and
while the wheels are not slipping. Do not
lock the differential when your vehicle is
traveling down steep grades and when
traction is minimal.
The differential lock and differential lock
light automatically disengage at speeds
above 25 mph (40 km/h). The differential
lock remains off until either you restart your
vehicle or you turn the differential lock
switch off then back on.
Servicing a Vehicle with a Locking
Differential
Turn the engine off and raise all drive
wheels of the locker differential axle in
order to prevent your vehicle from moving
when servicing the wheels, tires or brakes.
Axles equipped with a driver-controlled
differential deliver power to both wheels
even when only one wheel is on the ground. WARNING
Failure to raise all drive wheels with
this type of differential could cause
the vehicle to move unexpectedly,
resulting in property damage, personal
injury or death. 2-SPEED REAR AXLE
(If Equipped)
WARNING
Never shift a two-speed axle when
descending a steep grade as this
may cause loss of vehicle control and
result in personal injury. Note:
Do not shift between ranges when
the speed control is on.
A two-speed rear axle allows the driver to
select a low range for greater pulling power
and a high range for greater road speed
and fuel economy. You can also use these
ranges to provide extra steps between
transmission shifts when driving on steep
grades or fuel economy may be factors.
Axle Shifting Note:
Do not shift the axle to LOW when
your vehicle is moving. Use LOW when you
drive a fully loaded vehicle on a severe grade
or in congested traffic. Use HIGH for all
normal driving conditions with a lightly
loaded or partially loaded vehicle.
Note: The axle is set to HIGH by default.
To shift the axle between HIGH and LOW
with the vehicle stopped, place the
transmission in position N, then press and
hold the button for two seconds.
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LOAD LIMIT
WARNINGS
Do not exceed the GVWR or
the GAWR specified on the
Safety Compliance Certification
Label. Do not use replacement tires
with lower load carrying
capacities than the original tires
because they may lower the
vehicle's GVWR and GAWR
limitations. Replacement tires
with a higher limit than the
originals do not increase the
GVWR and GAWR limitations. Exceeding any vehicle weight
rating limitation could result
in serious damage to the vehicle
and/or personal injury. Every vehicle manufactured by
Ford Motor Company is supplied
with information on the Safety
Compliance Certification Label,
located on either the B-pillar or
the driver
’s door edge, listing the
maximum loading for the vehicle
(GVWR), and its axle systems
(GAWR) at the tire to ground
interface. Example only:
Under no circumstances should
your vehicle be loaded in excess
of the GVWR or GAWR. It is the
operator
’s responsibility to ensure
that neither the axle capacities,
spring capacities, tire capacities
nor the vehicle rated GVWR is
exceeded.
Unloaded or Lightly Loaded
Vehicles WARNING
When operating empty or
lightly loaded, sudden or hard
braking may induce wheel lockup
with loss of vehicle control and
the possibility of accident and
serious injury, especially on wet or
slippery road surfaces. The braking system has been
designed to safely stop your
vehicle when fully loaded to its
GVWR.
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F-650/750 (TBC) , enUSA, First Printing Load CarryingE210937

AIR SUSPENSION (If Equipped)
Note: Do not operate your vehicle without
air in the suspension springs. Operating your
vehicle without air in the suspension springs
damages the suspension, degrades ride
performance and may cause property
damage.
The air suspension system automatically
adjusts to different loads to maintain a
constant frame height, allows for ease of
vehicle loading, provides improved vehicle
ride, and increased driver comfort.
Air Suspension Dump Button Note:
The suspension dumps air when the
ignition is in the accessory or on position,
but fills only when the ignition is in the on
position.
A button located on the instrument panel
controls the system. It operates only when
the ignition is in the accessory or on
position and the air tanks have sufficient
pressure to fill the air springs. When you
turn off the ignition, the suspension
remains in whatever state it was last set.
Pressing and holding the button for two
seconds exhausts air from the air springs,
lowering the frame for loading. Pressing
and holding the button for two seconds
fills the air springs so your vehicle remains
at normal ride height. System Indicator Light
The air suspension indicator light
illuminates when using the button to
release air pressure in the rear air springs.
Never drive your vehicle when the warning
lamp is illuminated and there is low (or no)
air pressure in the springs.
Connecting and Disconnecting a
Trailer with Air Suspension and Air
Suspension Dump Button
When connecting to a trailer:
•
Press and hold the button for two
seconds to exhaust air from the air
suspension system.
• Press and hold the button for two
seconds, and then raise the landing
gear after making the connection to
the trailer.
When disconnecting the trailer:
• Lower the landing gear, and then press
and hold the button for two seconds.
• Disconnect the brake hoses, trailer-side
and rear light connectors, then pull the
release lever on the fifth wheel.
You must fill the air springs before
operating with a trailer or operating in the
bobtail mode.
Suspension Conversions WARNING
When operating a loaded vehicle, the
driver must keep all adjustable axles
on the ground at all times, supporting
their share of the vehicle ’s load. Failure to
do so can overload other axles, tires,
wheels, springs, steering components,
brakes and frames, resulting in early
component failure, loss of vehicle control,
possible property damage and personal
injury. 136
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We do not recommend performing, or
approve of, suspension conversions.
However, we understand that, on occasion,
others install aftermarket add-on
suspensions on the truck chassis that allow
operator control for weight transfer from
other axles (such as air lift axles).
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F-650/750 (TBC) , enUSA, First Printing Load Carrying