Reduced Engine Performance...................51
Economical Driving
.........................................51
Driving Through Water
..................................52
Roadside Emergencies
Roadside Assistance
.....................................53
Hazard Warning Flashers............................54
Jump Starting the Vehicle...........................54
Transporting the Vehicle
.............................56
Customer Assistance
Getting the Services You Need
.................58
In California (U.S. Only)
...............................59
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................60
Utilizing the Mediation/Arbitration Program (Canada Only)
...........................61
Getting Assistance Outside the U.S. and Canada...........................................................61
Ordering Additional Owner's Literature.......................................................62
Reporting Safety Defects (U.S. Only)...............................................................63
Reporting Safety Defects (Canada Only)...............................................................63
Fuses
Fuse Specification Chart.............................65
Changing a Fuse
.............................................83
Maintenance
General Information
.....................................85
Under Hood Overview - Commercial Chassis..........................................................86
Under Hood Overview - Motorhome Chassis
...........................................................87
Engine Oil Dipstick
........................................88
Engine Oil Check............................................88
Oil Change Indicator Reset
........................89
Engine Coolant Check
.................................89
Automatic Transmission Fluid Check..............................................................93 Brake Fluid Check
..........................................95
Power Steering Fluid Check.......................97
Fuel Filter
..........................................................98
Changing the 12V Battery...........................98
Changing the Engine Air Filter.................100
Vehicle Care
General Information.....................................101
Cleaning the Exterior....................................101
Cleaning the Engine.....................................102
Cleaning the Alloy Wheels
........................102
Vehicle Storage.............................................103
Wheels and Tires
Tire Care
...........................................................105
Using Snow Chains
......................................120
Changing a Road Wheel
.............................121
Technical Specifications
............................124
Capacities and Specific- ations
Engine Specifications
..................................125
Motorcraft Parts
............................................125
Vehicle Identification Number
.................127
Vehicle Certification Label.........................127
Transmission Code Designation.............128
Capacities and Specifications
.................129
Ford Protect
Ford Protect....................................................134
Scheduled Maintenance
General Maintenance Information
........136
Normal Scheduled Maintenance...........139
Special Operating Conditions Scheduled Maintenance...............................................141
Scheduled Maintenance Record
............143
Appendices
Type Approvals
.............................................154
2
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Table of Contents
UNDER HOOD OVERVIEW - COMMERCIAL CHASSIS
Engine coolant reservoir. See Engine Coolant Check (page 89).
A
Engine oil filler cap. See
Engine Oil Check (page 88).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 93).
C
Engine compartment fuse box. See
Fuses (page 65).
D
Engine oil dipstick. See
Engine Oil Dipstick (page 88).
E
Air filter assembly. See
Changing the Engine Air Filter (page 100).
F
Power steering fluid reservoir. See
Power Steering Fluid Check (page 97).
G
Brake fluid reservoir. See
Brake Fluid Check (page 95).
H
86
Motorhome (TY3) Canada/United States of America, enUSA, First Printing MaintenanceE225840HGFEABCD
UNDER HOOD OVERVIEW - MOTORHOME CHASSIS
Engine coolant reservoir. See Engine Coolant Check (page 89).
A
Engine oil filler cap. See
Engine Oil Check (page 88).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 93).
C
Engine compartment fuse box. See
Fuses (page 65).
D
Air filter assembly. See
Changing the Engine Air Filter (page 100).
E
Engine oil dipstick. See
Engine Oil Dipstick (page 88).
F
Power steering fluid reservoir. See
Power Steering Fluid Check (page 97).
G
Brake fluid reservoir. See
Brake Fluid Check (page 95).
H
87
Motorhome (TY3) Canada/United States of America, enUSA, First Printing MaintenanceE225839HGFEABCD
ENGINE OIL DIPSTICK
MINA
MAX
B
ENGINE OIL CHECK
To check the engine oil level consistently
and accurately, do the following:
1. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
2. Run the engine until it reaches normal operating temperature.
3. Make sure that your vehicle is on level ground.
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood.
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See Under
Hood Overview (page 87).
7. Replace the dipstick and remove it again to check the oil level. See
Engine Oil Dipstick
(page 88). 8.
Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 129).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,100 mi (5,000 km)
.
Adding Engine Oil WARNING
Do not remove the filler cap when
the engine is running.
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by the vehicle Warranty.
88
Motorhome (TY3) Canada/United States of America, enUSA, First Printing MaintenanceE161560
AB E142732
Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Committee (ILSAC), comprised
of U.S. and Japanese automobile
manufacturers.
To top up the engine oil level do the
following:
Clean the area surrounding the engine oil
filler cap before you remove it.
1. Remove the engine oil filler cap. See
Under Hood Overview (page 87).
Turn it counterclockwise and remove
it.
2. Add engine oil that meets the correct specification. See
Capacities and
Specifications (page 129). You may
have to use a funnel to pour the engine
oil into the opening.
3. Recheck the oil level.
4. If the oil level is correct, replace the dipstick and make sure it is fully seated.
5. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately. OIL CHANGE INDICATOR
RESET
Resetting the Oil Life Monitoring
System
Only reset the oil life monitoring system
after changing the engine oil and oil filter.
To reset the oil life monitoring system do
the following:
1.
Switch the ignition on. Do not start the
engine.
2. Fully press the accelerator and brake pedals at the same time.
3. Keep the accelerator and brake pedals
fully pressed.
4. After three seconds, a message displays confirming the reset procedure
is in progress.
5. After 25 seconds, a message displays confirming the reset procedure is
complete.
6. Release the accelerator and brake pedals.
7. Switch the ignition off.
ENGINE COOLANT CHECK WARNINGS
Do not add engine coolant when the
engine is hot. Steam and scalding
liquids released from a hot cooling
system can burn you badly. Also, spilling
coolant on hot engine parts can burn you. Do not put engine coolant in the
windshield washer fluid container. If
sprayed on the windshield, engine
coolant could make it difficult to see
through the windshield.
89
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Maintenance
CAPACITIES AND SPECIFICATIONS
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
30.6 qt (29 L)
Engine coolant
Between MIN/MAX on brake fluid reservoir
Brake fluid
4.1 qt (3.9 L)
Rear axle lubricant
(Dana M80 axle)
8.0 qt (7.6 L)
Rear axle lubricant
(Dana S110 axle)
7.0 qt (6.6 L)
Rear axle lubricant
(Dana S130 axle)
16.0 qt (15.1 L)
Rear axle lubricant
(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1
Automatic transmission fluid
Keep in FULL range on dipstick
Power steering fluid
Fill as required
Windshield washer fluid
80 gal (303 L)
Fuel tank (Motorhome)
40 gal (151 L)
Fuel tank (Commercial chassis)
44 oz (1.25 kg)
A/C refrigerant
8.8 fl oz (260.2 ml)
A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
129
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Capacities and Specifications
Engine Block Heater......................................25
Using the Engine Block Heater........................ 25
Engine Coolant Check..................................89
Adding Engine Coolant...................................... 90
Coolant Change.................................................... 92
Engine Coolant Temperature Management.................................................... 93
Fail-Safe Cooling.................................................. 92
Recycled Coolant.................................................. 91
Severe Climates..................................................... 91
Engine Oil Check............................................88 Adding Engine Oil................................................ 88
Engine Oil Dipstick
........................................88
Engine Specifications..................................125
Drivebelt Routing................................................ 125
Environment.......................................................9
Essential Towing Checks............................48 Before Towing a Trailer...................................... 49
Hitches..................................................................... 48
Launching or Retrieving a Boat or Personal Watercraft (PWC).......................................... 50
Safety Chains........................................................ 48
Trailer Brakes......................................................... 49
Trailer Lamps......................................................... 49
When Towing a Trailer........................................ 49
Export Unique Options
...................................7
F
Ford Credit...........................................................5 US Only....................................................................... 5
Ford Protect....................................................134 Ford Protect (CANADA ONLY)...................... 135
Ford Protect (U.S. Only)................................... 134
Fuel and Refueling.........................................26
Fuel Consumption
.........................................29
Calculating Fuel Economy................................ 29
Filling the Fuel Tank............................................ 29
Fuel Filter
..........................................................98
Fuel Quality.......................................................27
Choosing the Right Fuel..................................... 27
Fuses...................................................................65
Fuse Specification Chart
.............................65
Diode and Relay Module.................................... 75
F53 Passenger Compartment Fuse Panel..................................................................... 77
F53 Power Distribution Box.............................. 65G
Gauges
................................................................14
Engine Coolant Temperature Gauge.............15
Engine Oil Pressure Gauge................................. 15
Fuel Gauge............................................................... 15
Speedometer.......................................................... 15
Transmission Fluid Temperature Gauge.................................................................... 15
General Maintenance Information
........136
Multi-point Inspection...................................... 138
Owner Checks and Services........................... 137
Protecting Your Investment............................ 136
Why Maintain Your Vehicle?.......................... 136
Why Maintain Your Vehicle at Your Dealership?...................................................... 136
Getting Assistance Outside the U.S. and Canada.............................................................61
Getting the Services You Need
.................58
Away From Home................................................ 58
H
Handbrake See: Parking Brake................................................ 37
Hazard Warning Flashers............................54
Hints on Driving With Anti-Lock Brakes..............................................................36
I
Ignition Switch
.................................................23
In California (U.S. Only)...............................59
Information Displays
......................................19
General Information............................................. 19
Information Messages
.................................20
Engine........................................................................\
21
Maintenance........................................................... 22
Transmission.......................................................... 22
Instrument Cluster
..........................................14
Instrument Lighting Dimmer.......................12
Introduction........................................................3
J
Jump Starting the Vehicle...........................54 Connecting the Jumper Cables....................... 55
Jump Starting........................................................ 56
158
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index