2017 FORD F450 SUPER DUTY engine

The regeneration process operates moreefficiently when you drive your vehicle ata constant speed above 30 mph(48 km/h) and at a steady engine speedfor approximately 20 minutes. Thefrequency and duration of regenerationfluctuates by how you drive your vehicle,outside air temperature and altitude. Formost driving, regeneration frequency variesfrom 100–500 mi (160–805 km) betweenoccurrences and each occurrence lasts9–35 minutes. You can usually reduce theduration of regeneration if you maintain aconstant speed above 30 mph (48 km/h).
When the engine control module detectsthat the diesel particulate filter is nearlyfull of particulates and you are notoperating your vehicle in a manner to alloweffective automatic regeneration,messages appear in the informationdisplay as a reminder for you to drive yourvehicle in order to clean the dieselparticulate filter. If you drive your vehiclein a manner to allow effective automaticregeneration, the information displayshows a cleaning exhaust filter message,which is the normal regeneration process.You can also choose operator commandedregeneration to clean the exhaust systemat this point. See Information Messages(page 128).
If you are not able to drive in a manner thatallows effective automatic activeregeneration or you choose to performregeneration of the diesel particulate filterwhile at idle, then operator commandedregeneration would need to be performed.
Operator Commanded Regeneration(If Equipped)
If your vehicle is operated with significantstationary operation, low speed drivecycles less than 25 mph (40 km/h), shortdrive cycles, a drive time is less than 10 -15 minutes or the vehicle does not fullywarm up, passive and active regenerationmay not sufficiently clean the diesel
particulate filter system. Operatorcommanded regeneration allows you tomanually start regeneration of the dieselparticulate filter at idle to clean the filter.If you are not sure whether your vehicle hasthis feature, contact an authorized dealer.
When to Carry Out Operator CommandedRegeneration
You can use the operator commandedregeneration feature when a messageappears in the information display and youare not able to drive in a manner thatallows effective automatic activeregeneration or if you choose to manuallystart the regeneration of the dieselparticulate filter manually while the vehicleis idle. See Information Messages (page128).
Operator Commanded RegenerationPrecautions and Safe Exhaust Position
WARNING
Failure to comply with the followinginstructions for OperatorCommanded Regeneration mayresult in fire, serious injury, death orproperty damage.
Make sure that the louvers located at thetip of the exhaust are clear of anyobstructions as they are used to introducefresh air into the tailpipe to cool theexhaust gases as they leave the exhaustsystem.
Before you start operator commandedregeneration, do the following:
•Shift into park (P) and apply theparking brake on stable, level ground.
•Park your vehicle outside of anystructure.
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•Park your vehicle 10–15 ft (3–5 m)away from any obstructions and awayfrom materials that can easily combustor melt, for example paper, leaves,petroleum products, fuels, plastics andother dry organic material.
•Make sure there is a minimum of 1/8tank of fuel.
•Make sure all fluids are at proper levels.
How to Start Operator CommandedRegeneration
WARNING
Stay clear of the exhaust tailpipeduring regeneration. Hot exhaustgases can burn you badly.
Note:You cannot use the operatorcommanded regeneration until the dieselparticulate filter load percentage hasreached 100%. The diesel particulate filterload percentage fluctuates up and downwhen driving your vehicle due to active andpassive regenerations.
Note:During the use of operatorcommanded regeneration, you may observea light amount of white smoke. This isnormal.
You may not be able to useoperator commandedregeneration if the service enginesoon warning lamp appears in theinformation display
Information Display Procedure
Start with your vehicle engine and when ithas reached the normal operatingtemperature, press the information displaycontrol button on the steering wheel. SeeGeneral Information (page 111). If amessage advising that the exhaust filter isfull appears in the information display,press the OK button to set the display toY. Answer yes to this prompt and then
follow the next prompts regarding exhaustposition required to initiate operatorcommanded regeneration. Be sure tounderstand each prompt. If you are notsure what is being asked by each prompt,contact an authorized dealer. The displayconfirms the operation has started andwhen it has finished.
If the diesel particulate filter is near or atsaturation, a message requestingpermission to initiate filter cleaningappears in the information display. SeeInformation Messages (page 128).Answer yes to this prompt and then followthe next prompts regarding exhaustposition required to initiate operatorcommanded regeneration. Be sure tounderstand each prompt. If you are notsure what is being asked by each prompt,contact an authorized dealer. The displayconfirms the operation has started andwhen it has finished. You can also drive toclean the filter.
When the system is at the pointof oversaturation, the serviceengine warning lamp illuminatesand a message appears in the informationdisplay. You cannot initiate filter cleaning.You must have your vehicle checked assoon as possible.
Once operator commanded regenerationstarts, engine speed increases toapproximately 2000–2500 rpm and thecooling fan speed increases. You will heara change in audible sound due to enginespeed and cooling fan speed increases.
It is not necessary to open the hood on theengine compartment. Once operatorcommanded regeneration completes, theengine speed returns to normal idling. Theexhaust system remains very hot forseveral minutes even after regeneration iscomplete. Do not reposition the vehicleover materials that could burn until the
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exhaust system has had sufficient time tocool. Depending on the amount of sootcollected by the diesel particulate filter,ambient temperature and altitude,operator commanded regeneration lastsapproximately 30 minutes.
Operator Commanded Regenerationwith Automatic Regeneration Control(If Equipped)
If your vehicle is operated with significantstationary operation, low speed drivecycles less than 25 mph (40 km/h), shortdrive cycles, drive time less than 15 minutesor the vehicle does not fully warm up,passive and active regeneration may notsufficiently clean the diesel particulatefilter system. You can switch off automaticregeneration until better driving conditionsare available, for example steady highspeed driving. You can then switchautomatic regeneration back on to cleanthe diesel particulate filter.
Switching Automatic RegenerationControl On and Off
To switch operator commandedregeneration on and off, use theinformation display control on the steeringwheel. See General Information (page111). Scroll to the exhaust cleaningmessage and then select Y or N to switchit On or Off.
How to Interrupt or Cancel OperatorCommanded Regeneration
If you need to cancel the operatorcommanded regeneration, pressing thebrake, accelerator or switching the engineoff stops the procedure. Depending on theamount of time you allowed the operatorcommanded regeneration to operate, sootmay not have had sufficient time to be fullyeliminated, but the exhaust system andexhaust gas may still be hot. If you shut
your vehicle off during operatorcommanded regeneration, you may noticeturbo flutter. This is a normal consequencecaused by shutting off a diesel engineduring boosted operation and is considerednormal.
Filter Service and Maintenance
Over time, a slight amount of ash buildsup in the diesel particulate filter, which isnot removed during the regenerationprocess. The filter may need to be removedfor ash cleaning at approximately120,000 mi (190,000 km) or it may needto be replaced with a new orremanufactured part. Actual mileagevaries depending on engine and vehicleoperating conditions. The filter may needto be replaced with a new orremanufactured part at approximately250,000 mi (400,000 km). Actualmileage varies depending on engine andvehicle operating conditions.
If filter service is required, theengine control system warninglamp illuminates in theinformation display.
If there are any issues with thediesel particulate filter system,the engine control systemwarning lamp and a serviceengine soon warning lampilluminate to inform you thatyour vehicle requires service. Have yourvehicle checked as soon as possible.
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Resonator and Tailpipe AssemblyMaintenance
Aftermarket devices or modifications tothe exhaust system may reduce theeffectiveness of the exhaust system aswell as cause damage to the exhaustsystem or engine. This may also degradevehicle performance and could lead toengine damage that may not be coveredby the vehicle Warranty.
Emission Control System Laws
WARNING
Do not remove or alter the originalequipment floor covering orinsulation between it and the metalfloor of the vehicle. The floor covering andinsulation protect occupants of the vehiclefrom the engine and exhaust system heatand noise. On vehicles with no originalequipment floor covering insulation, do notcarry passengers in a manner that permitsprolonged skin contact with the metalfloor. Failure to follow these instructionsmay result in fire or personal injury.
In the United States, federal law andcertain state laws prohibit removing orrendering the emission control systeminoperative. Similar federal or provinciallaws may apply in Canada. We do notrecommend any vehicle modificationwithout determining applicable law.
Tampering with emissionscontrol system, including relatedsensors or the diesel exhaustfluid injection system can result in reducedengine power and the service engine soonwarning lamp illuminating in theinformation display.
Tampering with a Noise ControlSystem
Federal law prohibits the following acts orthe causing thereof:
•The removal or rendering inoperativeby any person other than for purposesof maintenance, repair or replacementof any device or element of designincorporated into any new vehicle forthe purpose of noise control prior to itssale or delivery to the ultimatepurchaser or while it is in use.
•The use of the vehicle after such deviceor element of design has been removedor rendered inoperative by any person.
Among those acts, which the United StatesEnvironmental Protection Agency maypresume to constitute tampering are theacts listed below:
•Removal of hood blanket, fender apronabsorbers, fender apron barriers,underbody noise shields or acousticallyabsorptive material.
•Tampering or rendering inoperative theengine speed governor, to allow enginespeed to exceed manufacturer’sspecifications.
The complexity of the diesel engine makesit so the owner is discouraged fromattempting to perform maintenance otherthan the services described in this Owner'sManual.
If you experience difficulty starting theengine, rough idling, excessive exhaustsmoke, a decrease in engine performanceor excess fuel consumption, perform thefollowing checks:
•A plugged or disconnected air inletsystem or engine air filter element.
•Water in the fuel filter and waterseparator.
•A clogged fuel filter.
•Contaminated fuel.
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•Air in the fuel system, due to looseconnections.
•An open or pinched sensor hose.
•Check engine oil level.
•Wrong fuel or oil viscosity for theclimatic conditions.
If these checks do not help you correct theengine performance problem you areexperiencing, have your vehicle checkedas soon as possible.
Noise Emissions Warranty, ProhibitedTampering Acts and Maintenance
On January 1, 1978, Federal regulationbecame effective governing the noiseemission on vehicles weighing over10,000 lb (4,536 kg) Gross Vehicle WeightRating. The preceding statementsconcerning prohibited tampering acts andmaintenance, and the noise warrantyfound in the Warranty Guide, areapplicable to complete chassis cabs over10,000 lb (4,536 kg) Gross Vehicle WeightRating.
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AUTOMATIC TRANSMISSION
WARNING
Always apply the parking brake fullyand make sure you shift into park (P).Switch the ignition off and removethe key whenever you leave your vehicle.
Understanding the Shift Positionsof Your Automatic Transmission
(If Equipped)
Putting your vehicle in or out of gear:
1. Fully press down the brake pedal.
2. Move the gearshift lever into thedesired gear.
3. Come to a complete stop.
4. Move the gearshift lever and securelylatch it in park (P).
Park (P)
This position locks the transmission andprevents the rear wheels from turning.
Reverse (R)
With the gearshift lever in reverse (R), yourvehicle will move backward. Always cometo a complete stop before shifting into andout of reverse (R).
Neutral (N)
With the gearshift lever in neutral (N), yourvehicle can be started and is free to roll.Hold the brake pedal down while in thisposition.
Drive (D)
Drive (D) is the normal driving position forthe best fuel economy. The drive functionallows automatic upshifts and downshiftsthrough gears one through six.
M (Manual)
With the gearshift lever in manual (M), thedriver can change gears up or down asdesired. By moving the gearshift lever fromdrive position drive (D) to manual (M) younow have control of selecting the gear youdesire using buttons on the shift lever. SeeUnderstanding your SelectShiftAutomatic™ transmission later in thissection.
To return to normal drive (D) position,move the shift lever back from manual (M)to drive (D).
The transmission operates in gears onethrough six.
Second (2)
Transmission operates in second (2) gearonly. Use second (2) gear to start-up onslippery roads.
First (1)
•Transmission operates in first (1) gearonly.
•Provides maximum engine braking.
•Allows upshifts by moving gearshiftlever.
•Will not downshift into first (1) gear athigh speeds; allows for first (1) gearwhen vehicle reaches slower speeds.
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Forced downshifts
•Allowed in drive (D) with the tow/haulfeature on or off.
•Press the accelerator to the floor.
•Allows transmission to select anappropriate gear.
Tow/Haul Mode
WARNING
Do not use the tow/haul featurewhen driving in icy or slipperyconditions as the increased enginebraking can cause the rear wheels to slideand your vehicle to swing around with thepossible loss of vehicle control.
To activate tow/haul, press thebutton on the gearshift leveronce. The TOW HAUL indicatorlight illuminates in the instrument cluster.
The tow/haul feature:
•Delays upshifts to reduce the frequencyof transmission shifting.
•Provides engine braking in all forwardgears, which slows your vehicle andassists you in controlling your vehiclewhen descending a grade.
•Depending on driving conditions andload conditions, may downshift thetransmission, slow your vehicle andcontrol your vehicle speed whendescending a hill, without pressing theaccelerator pedal. The amount ofdownshift braking provided will varybased upon the amount you press thebrake pedal.
The tow/haul feature improvestransmission operation when towing atrailer or a heavy load. All transmissiongear ranges are available when usingtow/haul.
Note:If your vehicle is equipped with theAdaptive Steering System, enabling thetow/haul feature will adjust the steeringresponse. In tow/haul mode the AdaptiveSteering system reduces vehicle sensitivityto steering inputs at higher vehicle speedswhile maintaining the ease of parking andmaneuverability at low speeds. SeeSteering (page 256).
To deactivate the tow/haul feature andreturn to normal driving mode, press thebutton on the gearshift lever whentow/haul is active. The TOW HAUL lightdeactivates. Tow/haul also deactivateswhen you power down your vehicle.
Understanding your SelectShiftAutomatic™ transmission (If Equipped)
Your vehicle is equipped with a SelectShiftAutomatic™ transmission gearshift lever.The SelectShift Automatic transmissiongives you the ability to change gears up ordown (without a clutch) as desired.
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In order to prevent the engine from runningat too low an RPM, which may cause it tostall, SelectShift will still automaticallymake some downshifts if it has determinedthat you have not downshifted in time.Although SelectShift will make somedownshifts for you, it will still allow you todownshift at any time as long as theSelectShift determines that damage willnot be caused to the engine fromover-revving.
SelectShift will not automatically upshift,even if the engine is approaching the RPMlimit. It must be shifted manually bypressing the + button.
Note:Engine damage may occur if youmaintain excessive engine revving withoutshifting.
The SelectShift Automatic transmissionfeature has two modes: PRS and M mode.
PRS (Progressive Range Selection)
Progressive Range Selection gives you theability to lockout gears from the automaticshifting range. This may provide you withan improved driving experience (forexample, in slippery conditions or whenexperiencing a steep grade).
With the gearshift lever in drive (D), pressthe – button to active PRS. The availableand selected gears are indicated on theinstrument cluster.
All available gears will display with thecurrent gear indicated. Press the – buttonagain to lock out gears beginning with thehighest gear. Example: press the – buttontwice to lock out 6th and 5th gears. Onlythe available gears will display and thetransmission will automatically shiftbetween the available gears. Press the +button to unlock gears to allow thetransmission to shift to higher gears. Thetransmission will shift automatically withinthe gear range you select.
Manual (M)
Moving the gearshift lever to the manual(M) position will allow you to manuallyselect the gear you desire. Only the currentgear will display. Use the buttons on thegearshift lever to manually select gears.Press the + button to upshift or the –button to downshift. Return thetransmission to a different gearshiftposition to deactivate manual control.
Recommended shift speeds
Upshift according to the following chart:
Upshifts when accelerating (recommended for best fuel economy)
Diesel enginesGasoline enginesShift from:
12 mph (19 km/h)15 mph (24 km/h)1 – 2
19 mph (31 km/h)25 mph (40 km/h)2 – 3
26 mph (42 km/h)40 mph (64 km/h)3 – 4
34 mph (55 km/h)45 mph (72 km/h)4 – 5
46 mph (74 km/h)50 mph (80 km/h)5 – 6
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