
sensor to determine how long the glowplugs stay energized. The required time forthe glow plugs to be energized decreasesas the coolant temperature, barometricpressure and environmental temperatureincrease.
Cold Weather Starting
WARNINGS
Do not use starting fluid, for exampleether, in the air intake system. Suchfluid could cause immediateexplosive damage to the engine andpossible personal injury.
Do not add gasoline, gasohol, alcoholor kerosene to diesel fuel. Thiscreates a serious fire hazard andcauses engine performance problems.
We recommend that the engine blockheater be used for starting when thetemperature is -9°F (-23°C) or colder. SeeEngine Block Heater (page 181).
When operating in cold weather, you mayuse Motorcraft® cetane improvers ornon-alcohol-based cetane improvers froma reputable manufacturer as needed.
Do not crank the engine for more than 10seconds as starter damage may occur. Ifthe engine does not start, switch theignition off and wait 30 seconds beforetrying again.
Switch the ignition on. Do notstart the engine until theglow-plug indicator turns off.
When the glow plug pre-heat indicatorturns off, turn the key to start. After youstart the engine, the glow plugs mayremain on for a period. If you do not startthe engine before the glow plug activationtime ends, you will need to reset the glowplugs by switching the ignition off. Afterthe engine starts, allow it to idle for about15 seconds. This protects the engine. Donot increase engine speed until the oilpressure gauge indicates normal pressure.
Cold Weather Operation
Note:Idling in cold weather does not heatthe engine to its normal operatingtemperature. Long periods of idling,especially in cold weather, can cause abuildup of deposits which can cause enginedamage.
Change to a lighter grade engine oil tomake starting easier under theseconditions. Refer to engine oilspecifications. See Capacities andSpecifications (page 427).
Diesel fuel is adjusted seasonally for coldtemperatures. Diesel fuel which has notbeen properly formulated for the ambientconditions may gel which can clog the fuelfilters. One indication that the fuel filter(s)may be clogged is if the engine starts, stallsafter a short time, and then does notrestart. If you have been using biodiesel,you may need to use a fuel with lowerbiodiesel content, try another brand, ordiscontinue using biodiesel. Do not usealcohol based additives to correct fuelgelling. This may result in damage to thefuel injectors and system. Use the properanti-gel and performance improvementproduct. See Capacities andSpecifications (page 427).
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Starting and Stopping the Engine

If your vehicle is equipped with a dieselengine, an Intelligent Oil Life Monitor™calculates the proper oil change serviceinterval. When the information displayindicates: OIL CHANGE REQUIRED, changethe engine oil and oil filter. SeeInformation Displays (page 111).
The engine oil filter protects your engineby filtering harmful, abrasive or sludgeparticles and particles significantly smallerthan most available will-fit filters. SeeMotorcraft Parts (page 419).
1. Unscrew the oil filter and oil pan drainplug and wait for the oil to drain.
2. Replace the filter.
3. Reinstall the oil pan drain plug.
4. Refill the engine with new oil. SeeCapacities and Specifications (page427).
5. For diesel engines, you need to resetthe Intelligent Oil Life Monitor™. SeeInformation Displays (page 111).
Engine lubrication for severeservice operation
The following conditions define severeoperation for which engine operation withSAE 5W-40 API CJ-4 is recommended. Oiland oil filter change intervals will bedetermined by the Intelligent Oil LifeMonitor™ as noted previously.
•Frequent or extended idling (over 10minutes per hour of normal driving).
•Low-speed operation/stationary use.
•If vehicle is operated in sustainedambient temperatures below -9°F(-23°C) or above 100°F (38°C).
•Frequent low-speed operation,consistent heavy traffic less than25 mph (40 km/h).
•Operating in severe dust conditions.
•Operating the vehicle off road.
•Towing a trailer over 1,000 mi(1,600 km).
•Sustained, high-speed driving at GrossVehicle Weight Rating (maximumloaded weight for vehicle operation).
•Use of fuels with sulfur content otherthan ultra-low sulfur diesel (ULSD).
•Use of high-sulfur diesel fuel.
CHANGING THE COALESCER
FILTER ELEMENT
WARNING
Do not dispose of engine oil or oilfilters in the household refuse or thepublic sewage system. Use anauthorized waste disposal facility.
Do not clean or recondition the filterelement.
We recommend that you demand the useof genuine Ford and Motorcraft® partswhenever your vehicle requires scheduledmaintenance or repair. Use the correctspecification filter element. SeeMotorcraft Parts (page 418).
Note:Operating your vehicle without a filterelement or with an unapproved filterelement may result in damage to the turbocharger or exchanger and could lead toengine damage that may not be covered bythe vehicle Warranty.
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Maintenance

Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Change the engine oil and filter.**Every 7500 miles (12000km), six months or 300engine hoursInspect and lubricate the U-joints.
Replace the engine-mounted and frame-mounted fuelfilters.Every 15000 miles (24000km), six months, 600 enginehours
Replace the air inlet foam filter.Every 30000 miles (48000km)Replace the wheel bearing grease and grease seals if usingnon-sealed bearings. (Two-wheel drive vehicles)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.**Reset the Intelligent Oil-Life Monitor after engine oil and filter changes.
Off-road operation
Inspect functional holes in each leg of the twin exhausttips and the holes under the shield just inboard of the rightrear tire to make sure they are clean and clear of debris orforeign materials. Refer to the Vehicle Care chapter of yourowner’s manual for more information.
As required
Inspect the steering and suspension ball joints and tie rods.Lubricate any grease fittings.
Rotate the tires*, inspect the tires for wear and measuretread depth.
Every 7500 miles (12000km), six months or 300engine hoursInspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter ifnecessary.
Change the engine oil and filter.**Every 7500 miles (12000km) or 300 engine hours
Replace the engine-mounted and frame-mounted fuelfilters.Every 15000 miles (24000km), six months, 600 enginehours
Replace the air inlet foam filter.Every 30000 miles (48000km)Replace the wheel bearing grease and grease seals if usingnon-sealed bearings. (Two-wheel drive vehicles).
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Scheduled Maintenance

Off-road operation
Change the rear axle fluid (Dana rear axles only - some F-350s; all F-450s and F-550s).Every 50000 miles (80000km)
Change the transfer case fluid. (Four-wheel drive vehicles)
Inspect the front axle fluid. (Four-wheel drive vehicles)
*Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.**Reset the Intelligent Oil-Life Monitor after engine oil and filter changes.
Using biodiesel, up to and including 20% biodiesel (B20)
Change the engine oil and filter as indicated by theinformation display, and perform the services listed in thescheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuelfilters.Every 15000 miles (24000km), six months, 600 enginehours
Using fuel other than ultra-low sulfur diesel fuel - vehicles operated where ultra-lowsulfur diesel fuel is not required or available
Change engine oil and filter.Every 2500 miles (4000km) or three months (ifusing high sulfur fuel withmore than 500 ppm sulfur)
Change engine oil and filter.Every 5000 miles (8000km) or six months (if usinghigh sulfur fuel with fewerthan 500 ppm sulfur)
Exceptions
Axle and Transfer Case Maintenance
Axle(s) and transfer case (4X4 only) fluidchanges or level checks are not requiredunless a leak is suspected or the assemblyhas been submerged in water. During longperiods of trailer towing with outsidetemperatures above 70°F (21°C) or at
wide-open throttle for long periodsabove45 mph (72 km/h), change the rearaxle fluid every 30,000 mi (48,000 km) ifthe rear axle is filled with non-syntheticfluid. This interval can be waived and the150,000 mi (240,000km) service intervalcan continue if the rear axle is filled with75W140 synthetic gear fluid meeting Ford
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Scheduled Maintenance