2017 FORD F250 SUPER DUTY fuel pump

•Fuels containing methanol.
•Fuels containing metallic-basedadditives, including manganese-basedcompounds.
•Fuels containing the octane boosteradditive, methylcyclopentadienylmanganese tricarbonyl (MMT).
•Leaded fuel (using leaded fuel isprohibited by law).
The use of fuels with metallic compoundssuch as methylcyclopentadienylmanganese tricarbonyl (commonly knownas MMT), which is a manganese-basedfuel additive, will impair engineperformance and affect the emissioncontrol system.
Do not be concerned if the enginesometimes knocks lightly. However, if theengine knocks heavily while using fuel withthe recommended octane rating, contactan authorized dealer to prevent any enginedamage.
RUNNING OUT OF FUEL
Avoid running out of fuel because thissituation may have an adverse effect onengine components.
If you have run out of fuel:
•You may need to cycle the ignition fromoff to on several times after refuelingto allow the fuel system to pump thefuel from the tank to the engine. Onrestarting, cranking time will take a fewseconds longer than normal. Withkeyless ignition, just start the engine.Crank time will be longer than usual.
•Normally, adding 1.06 gal (4 L) of fuelis enough to restart the engine. If thevehicle is out of fuel and on a steepgrade, more than 1.06 gal (4 L) may berequired.
SELECTIVE CATALYTIC
REDUCTION SYSTEM - DIESEL
Your vehicle may have a selective catalyticreduction system. The system helps reduceemission levels of oxides of nitrogen fromthe exhaust system. The systemautomatically injects diesel exhaust fluidinto the exhaust system to enable correctselective catalytic reduction systemfunction.
Note:Selective catalytic reduction systemsare not fitted to vehicles in markets whereonly high-sulfur diesel fuel is available.
Diesel Exhaust Fluid Level
In order for the system to operate correctlyyou must maintain the diesel exhaust fluidlevel.
A warning message appears in theinformation display when the dieselexhaust fluid level is low. If a warningmessage appears, refill the diesel exhaustfluid tank as soon as possible. SeeInformation Messages (page 128).
Filling the Diesel Exhaust FluidTank
WARNINGS
Keep diesel exhaust fluid out ofreach of children. Avoid contact withskin, eyes or clothing. In case ofcontact with your eyes, flush immediatelywith water and get prompt medicalattention. In case of contact with your skin,clean immediately with soap and water. Ifyou swallow any diesel exhaust fluid, drinkplenty of water, call a physicianimmediately.
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WARNINGS
Only refill the diesel exhaust fluidtank in a well ventilated area. Whenyou remove the diesel exhaust fluidtank filler cap or a diesel exhaust fluidcontainer cap, ammonia vapors mayescape. Ammonia vapors can be irritatingto skin, eyes and mucous membranes.Inhaling ammonia vapors can causeburning to the eyes, throat and nose andcause coughing and watery eyes.
The diesel exhaust fluid tank has a bluefiller cap. The tank is behind the left-handfront wheel. Fill the tank using a fluid pumpat a diesel exhaust fluid filling station or adiesel exhaust fluid container. Werecommend Motorcraft® diesel exhaustfluid. See Capacities and Specifications(page 427).
Only use diesel exhaust fluid that iscertified by the American PetroleumInstitute (API). Non-certified diesel exhaustfluid use can cause damage not coveredby the vehicle Warranty.
Note: Do not put diesel exhaust fluid in thefuel tank. This can cause damage notcovered by the vehicle Warranty.
You can purchase diesel exhaust fluid atan authorized dealer, most highway truckstops or you can contact roadsideassistance for help in finding a retailer thatsells diesel exhaust fluid. In addition, thereis a government website to help you findthe nearest location to purchase dieselexhaust fluid:http://www.discoverdef.com.
Filling the Diesel Exhaust Fluid TankUsing a Fuel Station Pump
Filling the diesel exhaust fluid tank usinga nozzle is similar to fuel fill. The nozzleshuts off automatically when the tank isfull.
Filling the Diesel Exhaust Fluid TankUsing a Container
The following procedure applies toMotorcraft diesel exhaust fluid or similarfluid containers. Always follow themanufacturer's instructions.
1. Remove the diesel exhaust fluidcontainer cap. Place the spout on tothe container and tighten it until youfeel a strong resistance.
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Typical Diesel Exhaust Fluid UsageWhen Using the Power Take Off (PTO)
Continuous PTO use—Minimal PTO use
0–7,800 mi (0–12,550 km)
Contaminated Diesel ExhaustFluid or Inoperative SelectiveCatalytic Reduction System
Selective catalytic reduction systems aresensitive to contamination of the dieselexhaust fluid. Maintaining the purity of thefluid is important to avoid systemmalfunctions. If you remove or drain thediesel exhaust fluid tank, do not use thesame fluid to refill the tank. The systemhas a sensor to monitor fluid quality.
A warning lamp illuminates anda message appears in theinformation display if the systembecomes contaminated or inoperative.
Continued driving without replacing dieselexhaust fluid or having the selectivecatalytic reduction system repaired resultsin the following actions as required by theCalifornia Air Resources Board (CARB) andU.S. Environmental Protection Agency(EPA):
•Within a preset distance to empty,speed is limited upon vehicle restart.Prior to this occurring a messageappears in the information display.
•Further vehicle operation withoutreplacing contaminated diesel exhaustfluid causes the engine to enter anidle-only condition. This only occursupon vehicle refueling, vehicle idling inpark for 1 hour, or engine shutdown for10 minutes or more and is indicated bya message in the information displayindicating required actions to resumenormal operation.
Note:For vehicle speed limiting or idle-onlycondition, normal vehicle operation resumeswhen you repair the contaminated system.To service a contaminated or inoperativesystem, see an authorized dealer.
REFUELING - GASOLINE
WARNINGS
Fuel vapor burns violently and a fuelfire can cause severe injuries.
Read and follow all the instructionson the pump island.
Turn off your engine when you arerefueling.
Do not smoke if you are near fuel orrefueling your vehicle.
Keep sparks, flames and smokingmaterials away from fuel.
Stay outside your vehicle and do notleave the fuel pump unattendedwhen refueling your vehicle. This isagainst the law in some places.
Keep children away from the fuelpump; never let children pump fuel.
Do not use personal electronicdevices while refueling.
Wait at least 10 seconds beforeremoving the fuel pump nozzle toallow any residual fuel to drain intothe fuel tank.
Stop refueling after the fuel pumpnozzle automatically shuts off for thesecond time. Failure to follow thiswill fill the expansion space in the fuel tankand could lead to fuel overflowing.
Do not remove the fuel pump nozzlefrom its fully inserted position whenrefueling.
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Use the following guidelines to avoidelectrostatic charge build-up when fillingan ungrounded fuel container:
•Place approved fuel container on theground.
•Do not fill a fuel container while it is inthe vehicle (including the cargo area).
•Keep the fuel pump nozzle in contactwith the fuel container while filling.
•Do not use a device that would holdthe fuel pump handle in the fill position.
Fuel Filler Cap
WARNINGS
The fuel system may be underpressure. If you hear a hissing soundnear the fuel filler door, do not refueluntil the sound stops. Otherwise, fuel mayspray out, which could cause seriouspersonal injury.
If you do not use the proper fuel fillercap, excessive pressure or vacuumin the fuel tank may damage the fuelsystem or cause the fuel cap to disengagein a collision, which may result in possiblepersonal injury.
Note:If you must replace the fuel filler cap,replace it with a fuel filler cap that isdesigned for your vehicle. The customerwarranty may be void for any damage to thefuel tank or fuel system if the correctgenuine Ford, Motorcraft or other certifiedfuel filler cap is not used.
Your fuel tank filler cap has an indexeddesign with a 1/4th turn on and off feature.When fueling your vehicle:
1. Put your vehicle in park (P).
2. Switch the engine off.
3. Carefully turn the filler capcounterclockwise until it spins off.
4. Pull to remove the cap from the fuelfiller pipe.
5.To install the cap, align the tabs on thecap with the notches on the filler pipe.
6. Turn the filler cap clockwise 1/4 of aturn clockwise until it clicks at leastonce.
If the Check Fuel Cap light or a Check FuelCap message appears in the instrumentcluster and stays on after you start theengine, you may not have installed the fuelfiller properly.
If the fuel cap light remains on, at the nextopportunity, safely pull off of the road,remove the fuel filler cap, align the capproperly and reinstall it. The check fuel caplight or Check fuel cap message may notreset immediately. It may take severaldriving cycles for the indicators to turn off.A driving cycle consists of an enginestart-up (after four or more hours with theengine off) followed by normal city andhighway driving.
REFUELING - DIESEL
WARNINGS
Read and follow all the instructionson the pump island.
Stay outside your vehicle and do notleave the fuel pump unattendedwhen refueling your vehicle.
Keep children away from the fuelpump. Never let children pump fuel.
Wait at least 10 seconds beforeremoving the fuel pump nozzle toallow any residual fuel to drain intothe fuel tank.
Do not remove the fuel pump nozzlefrom its fully inserted position whenrefueling.
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WARNINGS
When refueling always shut theengine off and never allow sparks oropen flames near the fuel tank fillervalve. Never smoke or use a cell phonewhile refueling. Fuel vapor is extremelyhazardous under certain conditions. Avoidinhaling excess fumes.
Stop refueling after the fuel pumpnozzle automatically shuts off for thesecond time. Failure to follow thiswill fill the expansion space in the fuel tankand could lead to fuel overflowing.
The fuel system may be underpressure. If the fuel filler cap isventing vapor or if you hear a hissingsound, wait until it stops before completelyremoving the fuel filler cap. Otherwise, fuelmay spray out and injure you or others.
If you do not use the proper fuel fillercap, excessive pressure or vacuumin the fuel tank may damage the fuelsystem or cause the fuel cap to disengagein a collision, which may result in possiblepersonal injury.
Note:If you must replace the fuel filler cap,replace it with a fuel filler cap designed foryour vehicle. The vehicle Warranty may bevoid for any damage to the fuel tank or fuelsystem if the correct genuine Ford orMotorcraft® fuel filler cap is not used.
Fueling Tips
If air is allowed to enter the fuel system theengine automatically purges any trappedair. To purge the air sooner: prior to enginestart, prime the system by turning the keyto on for 30 seconds then to off. Repeatthis several times. The engine may runrough and produce white smoke while airis in the system. This is normal.
Use only clean, approved containers thatwill prevent the entry of dirt or waterwhenever you store diesel fuel.
Diesel fuel must not be stored in agalvanized container. The fuel will dissolvethe zinc in the galvanized container. Thezinc will then remain in the fuel. If you runthe contaminated fuel through the engine,the zinc will deposit in the fuel injectorscausing expensive-to-repair damage.
Diesel fuel dispensing nozzle fill rate
Your vehicle has a fuel fill pipe that is ableto accept fuel up to 20 gal (76 L) perminute from an 1.2 in (30 mm)fuel-dispensing nozzle. Pumping fuel atgreater flow rates may result in prematurenozzle shut-off or spit back.
Truck stops have pumps and nozzlesdesigned for larger, heavy-duty trucks.When refueling at truck stops: if the nozzleshuts off repeatedly when refueling, wait5–10 seconds; then use a slower rate offlow, do not depress the nozzle trigger asfar.
Refueling
When fueling your vehicle do the following:
1.Fully open the fuel tank filler door untilit engages and remove the fuel tankfiller cap. The fuel tank filler cap hasan indexed design with a 1/4 turnon/off feature. Carefully turn the fillercap counterclockwise until it spins off.
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2. Insert the fuel pump nozzle up to thefirst notch on the nozzle A. Keep itresting on the cover of the fuel tankfiller pipe opening.
3.Hold the fuel pump nozzle in the lowerposition B when refueling. Holding thefuel pump nozzle in the higher positionA may affect the flow of fuel and shutoff the fuel pump nozzle before the fueltank is full.
4.Slightly raise the fuel pump nozzle andthen slowly remove it.
5. Replace the fuel tank filler cap andclose the fuel tank filler door.
Note: Do not attempt to start the engineif you have filled the fuel tank with incorrectfuel. Incorrect fuel use can cause damagenot covered by the vehicle Warranty. Haveyour vehicle checked immediately.
Dual Fuel Tanks (If Equipped)
Your vehicle may have a dual fuel tankdelivery system which operatesindependently and automatically. The fuelpump in the front fuel tank delivers fuel tothe engine. When the fuel level in the frontfuel tank drops below three quarter full,fuel automatically transfers from the rearfuel tank to the front fuel tank. Wheneverthere is fuel in the rear fuel tank, the frontfuel tank level remains between half andthree quarter full.
Note:If your vehicle runs out of fuel, youmust add fuel to the front fuel tank torestart the engine.
FUEL CONSUMPTION
The advertised capacity is the maximumamount of fuel that you can add to the fueltank after running out of fuel. Included inthe advertised capacity is an emptyreserve. The empty reserve is anunspecified amount of fuel that remainsin the fuel tank when the fuel gaugeindicates empty.
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This program is separate from the NewVehicle Limited Warranty, but the coverageis concurrent with the powertrain coverageperiod of your vehicle.
Canadian customers who require roadsideassistance, call 1-800-665-2006.
Vehicles Sold in Canada: UsingRoadside Assistance
Complete the roadside assistanceidentification card and place it in yourwallet for quick reference.
In Canada, this card is found in theWarranty Guide in the glove compartmentof your vehicle.
Vehicles Sold in Canada: RoadsideAssistance Program Coverage
The service is available 24 hours a day,seven days a week.
Canadian roadside coverage and benefitsmay differ from the U.S. coverage.
For complete program coverage detailsyou may contact your dealer, you can callus in Canada at 1-800-665-2006, or visitour website at www.ford.ca.
HAZARD FLASHERS
Note:The hazard flashers operate whenthe ignition is in any position, or if the key isnot in the ignition. If used when the vehicleis not running, the battery loses charge. Asa result, there may be insufficient power torestart your vehicle.
The flasher control is on theinstrument panel. Use yourhazard flashers when yourvehicle is creating a safety hazard for othermotorists.
•Press the flasher control and all frontand rear direction indicators flash.
•Press the button again to switch themoff.
FUEL SHUTOFF - 6.2L/6.8L
Note:If your vehicle is involved in a crash,have a qualified technician check the fuelsystem.
Note: When you try to restart your vehicleafter a fuel shutoff, the vehicle makes surethat various systems are safe to restart.Once the vehicle determines the systemsare safe, then the vehicle allows you torestart.
Note: In the event that your vehicle doesnot restart after your third attempt, contacta qualified technician.
The fuel pump shutoff stops the flow offuel to the engine in the event of amoderate to severe crash. Not everyimpact causes a shutoff.
If your vehicle has a key system:
1. Switch off the vehicle.
2. Switch on the vehicle.
3. Repeat steps 1 and 2 to re-enable thefuel pump.
FUEL SHUTOFF - 6.7L DIESEL
WARNING
Failure to inspect and, if necessary,repair fuel leaks after a collision mayincrease the risk of fire and seriousinjury. Ford Motor Company recommendsthat the fuel system be inspected by anauthorized dealer after any collision.
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Note:When you try to restart your vehicleafter a fuel shutoff, your vehicle makes surethat various systems are safe to restart.Once your vehicle determines that thesystems are safe, then your vehicle willallow you to restart.
In the event of a moderate to severecollision, your vehicle is equipped with afuel pump shut-off feature that stops theflow of fuel to the engine. Not every impactwill cause a shutoff.
After an accident, if the engine cranks butdoes not start, this switch may have beenactivated.
This switch is located on the passenger’sside of the instrument panel. Open thefront passenger door and remove the smallaccess panel.
The switch has a red button on top of it.
To reset the switch:
1. Turn the ignition off.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset theswitch by pushing in on the resetbutton.
4. Turn the ignition on.
5.Wait a few seconds and return the keyto off.
6. Make another check for leaks.
Running Out Of DEF (DieselExhaust Fluid)
If your vehicle runs out of DEF, it will enterinto a speed limited mode and can alsoenter into an idle-only mode. Normalvehicle operation will not resume until DEFis refilled. See Selective CatalyticReduction System (page 188).
Contact roadside assistance for help infinding a retailer that sells DEF. SeeCustomer Assistance (page 305).
JUMP STARTING THE VEHICLE
WARNINGS
Batteries normally produce explosivegases which can cause personalinjury. Therefore, do not allowflames, sparks or lighted substances tocome near the battery. When working nearthe battery, always shield your face andprotect your eyes. Always provide correctventilation.
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