Protected components
Fuse amp rating
Fuse or relay number
Blower motor run/start.
5A**
57
Not used.
—
58
Heated mirrors.
15A**
59
Not used.
—
60
Not used.
—
61
Not used.
—
62
Electronic fan.
25A*
63
Moonroof.
30A*
64
Not used (spare).
20A*
65
Auxiliary power point (rear of center
console).
20A*
66
Front row climate controlled seats.
40A*
67
Anti-lock brake system valves.
30A*
68
Anti-lock brake system pump.
60A*
69
Third row power fold seat.
30A*
70
Auxiliary power point/cigar lighter.
20A*
71
Auxiliary power point (right rear quarter
panel).
20A*
72
Rear seat climate module.
20A*
73
Driver power seat.
30A*
74
Vehicle power 1 – powertrain control
module.
25A**
75
Vehicle power 2 – powertrain control
module.
20A**
76
Vehicle power 4 – ignition coils.
20A**
77
Not used.
—
78
Vehicle power 3 – powertrain control
module.
15A**
79
Not used.
—
80
236
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing Fuses
Protected components
Fuse amp rating
Fuse or relay number
SYNC.
10A
9
Power lift gate.
Electric finish panel.
Display.
Run accessory relay.
10A
10
Passive entry/start module.
10A
11
Interior lighting.
15A
12
Puddle lamps.
Right turn and stop/turn signals.
15A
13
Left turn and stop/turn signals.
15A
14
Reverse lamp.
15A
15
Center high mount stop lamp.
EC mirror.
Right front low beam.
10A
16
Left front low beam.
10A
17
Brake shift interlock/start button LED/
keypad illumination.
10A
18
Third row power folding seat.
Passive entry touch start.
Not used.
—
19
Lock/unlock relays.
20A
20
Not used.
—
21
Horn.
20A
22
Steering wheel control module.
15A
23
Cluster.
Adjustable pedals/power adjustable
column.
15A
24
Datalink.
Liftgate release decklid.
15A
25
Liftglass release motor.
Push to start switch.
5A
26
Passive entry/start module.
20A
27
239
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing Fuses
Action and description
Message
If the instrument cluster
displays one of the following
messages, repeat the
process.
Not Reset
Reset Cancelled
ENGINE COOLANT CHECK WARNINGS
Do not add engine coolant when the
engine is hot. Steam and scalding
liquids released from a hot cooling
system can burn you badly. Also, spilling
coolant on hot engine parts can burn you. Do not put engine coolant in the
windshield washer fluid container. If
sprayed on the windshield, engine
coolant could make it difficult to see
through the windshield. To reduce the risk of personal injury,
make sure the engine is cool before
unscrewing the coolant pressure
relief cap. The cooling system is under
pressure. Steam and hot liquid can come
out forcefully when you loosen the cap
slightly. Do not add coolant further than the
MAX mark.
When the engine is cold, check the
concentration and level of the coolant at
the intervals listed in the scheduled
maintenance information. See Scheduled
Maintenance
(page 443).
Note: Make sure that the coolant level is
between the
MIN and MAX marks on the
coolant reservoir.
Note: Coolant expands when it is hot. The
level may extend beyond the
MAX mark. Maintain coolant concentration within
48% to 50%, which equates to a freeze
point between -30°F (-34°C) and -34°F
(-37°C). Coolant concentration should be
checked using a refractometer. We do not
recommend the use of hydrometers or
coolant test strips for measuring coolant
concentration.
Adding Coolant
WARNING
Never remove the coolant reservoir
cap while the engine is running or hot.
Note:
Automotive fluids are not
interchangeable. Take care not to put
engine coolant in the windshield washer
fluid reservoir or windshield washer fluid in
the engine coolant reservoir.
Note: Do not use stop leak pellets, cooling
system sealants, or non-specified additives
as they can cause damage to the engine
cooling or heating systems. Resulting
component damage may not be covered by
the vehicle Warranty.
It is very important to use prediluted
coolant approved to the correct
specification in order to avoid plugging the
small passageways in the engine cooling
system. See
Capacities and
Specifications (page 304). Do not mix
different colors or types of coolant in your
vehicle. Mixing of engine coolants or using
an incorrect coolant may harm the engine
or cooling system components and may
not be covered by the vehicle Warranty.
Note: If prediluted coolant is not available,
use the approved concentrated coolant
diluting it to 50/50 with distilled water. See
Capacities and Specifications
(page 304).
Using water that has not been deionised
may contribute to deposit formation,
corrosion and plugging of the small cooling
system passageways.
247
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing Maintenance
Note:
Coolants marketed for all makes and
models may not be approved to Ford
specifications and may cause damage to
the cooling system. Resulting component
damage may not be covered by the vehicle
Warranty.
If the coolant level is at or below the
minimum mark, add prediluted coolant
immediately.
To top up the coolant level do the
following:
1. Unscrew the cap slowly. Any pressure escapes as you unscrew the cap.
2. Add prediluted coolant approved to the correct specification. See
Capacities and Specifications (page
304).
3. Add enough prediluted coolant to reach the correct level.
4. Replace the coolant reservoir cap, turn
it clockwise until you feel a strong
resistance.
5. Check the coolant level in the coolant reservoir the next few times you drive
your vehicle. If necessary, add enough
prediluted engine coolant to bring the
coolant level to the correct level.
If you have to add more than
1.1 qt (1 L) of
engine coolant per month, have your
vehicle checked as soon as possible.
Operating an engine with a low level of
coolant can result in engine overheating
and possible engine damage.
Note: During normal vehicle operation, the
coolant may change color from orange to
pink or light red. As long as the coolant is
clear and uncontaminated, this color change
does not indicate the coolant has degraded
nor does it require the coolant to be drained,
the system to be flushed, or the coolant to
be replaced. Note:
In case of emergency, you can add a
large amount of water without coolant in
order to reach a vehicle service location.
Water alone, without coolant, can cause
engine damage from corrosion, overheating
or freezing. When you reach a service
location, you must have the cooling system
drained and refilled with prediluted coolant
approved to the correct specification. See
Capacities and Specifications
(page 304).
Do not use the following as a coolant
substitute:
• Alcohol.
• Methanol.
• Brine.
• Any coolant mixed with alcohol or
methanol antifreeze.
Alcohol and other liquids can cause engine
damage from overheating or freezing.
Do not add extra inhibitors or additives to
the coolant. These can be harmful and
compromise the corrosion protection of
the coolant.
Recycled Coolant
We do not recommend the use of recycled
coolant as an approved recycling process
is not yet available.
Dispose of used engine coolant in an
appropriate manner. Follow your
community's regulations and standards
for recycling and disposing of automotive
fluids.
248
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing Maintenance
State or local regulations on volatile
organic compounds may restrict the use
of methanol, a common windshield washer
antifreeze additive. Washer fluids
containing non-methanol antifreeze
agents should be used only if they provide
cold weather protection without damaging
the vehicle
’s paint finish, wiper blades or
washer system.
FUEL FILTER
Your vehicle is equipped with a lifetime
fuel filter that is integrated with the fuel
tank. Regular maintenance or replacement
is not needed.
CHANGING THE 12V BATTERY WARNINGS
Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide correct
ventilation. When lifting a plastic-cased battery,
excessive pressure on the end walls
could cause acid to flow through the
vent caps, resulting in personal injury and
damage to the vehicle or battery. Lift the
battery with a battery carrier or with your
hands on opposite corners. WARNINGS
Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately. Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after
handling. This vehicle may be fitted with more
than one battery. Removing the
battery cables from only one battery
does not disconnect your vehicle electrical
system. Make sure you disconnect the
battery cables from all batteries when
disconnecting power. Failure to do so may
cause serious personal injury or property
damage. Your vehicle is fitted with a Motorcraft
maintenance-free battery which normally
does not require additional water.
When a battery replacement is required,
you must use a recommended
replacement battery that matches the
electrical requirements of the vehicle.
Note:
After cleaning or replacing the
battery, make sure you reinstall the battery
cover or shield.
Note: If you add electrical accessories or
components to the vehicle, it may adversely
affect the low voltage battery performance
and durability. This may also affect the
performance of other electrical systems in
the vehicle.
For longer, trouble-free operation, keep the
top of the battery clean and dry.
253
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing Maintenance
3. Press the wiper blade secondary
locking clip.
4. Remove the wiper blade.
Note: Make sure that the wiper arm does
not spring back against the glass when the
wiper blade is not attached.
5. Install in the reverse order.
Note: Make sure that the wiper blade locks
into place.
ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle are
properly aimed at the assembly plant. If
your vehicle has been in an accident,
contact an authorized dealer to check and
realign your headlamps.
Headlamp Aiming Target 8 feet (2.4 meters).
A
Center height of lamp to ground.
B
25 feet (7.6 meters).
C
Horizontal reference line.
D Vertical Aim Adjustment
1. Park your vehicle directly in front of a
wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height from the center of your headlamp (indicated by a 3.0
millimeter circle on the lens) to the
ground and mark an 8 foot (2.4 meter)
horizontal reference line on the vertical
wall or screen at this height (a piece of
masking tape works well).
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
3. Switch on the low beam headlamps to
illuminate the wall or screen and open
the hood. Cover one of the headlamps
so no light hits the wall. 4.
For halogen or LED headlamps: On
the wall or screen you will observe a
light pattern with a distinct horizontal
edge toward the right. If this edge is not
at the horizontal reference line, you will
need to adjust the beam so the edge
is at the same height as the horizontal
reference line.
256
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing MaintenanceE142592 E167358
LED Rear Lamp, Brake Lamp, Rear
Direction Indicator and Reverse
Lamp Bulbs (If Equipped)
These lamps have LED bulbs. Contact an
authorized dealer.
Central High-mounted Brake Lamp
Bulb
1. Switch all of the lamps and the ignition
off. 2. Remove the retaining bolts from the
lamp assembly. 3. Remove the lamp and unclip the bulb
holder.
4. Remove the bulb by pulling it straight out. LED Central High-mounted Brake
Lamp Bulb (If Equipped)
These lamps have LED bulbs. Contact an
authorized dealer.
License Plate Lamp Bulb 1. Use a suitable tool, for example a
screwdriver, to carefully remove the
lamp.
2. Turn the bulb holder counterclockwise
and remove it.
3. Remove the bulb by pulling it straight out.
Side Direction Indicator Bulb
These lamps have LED bulbs. Contact an
authorized dealer.
BULB SPECIFICATION CHART
Replacement bulbs are specified in the
chart below. Headlamp bulbs must be
marked with an authorized D.O.T. marking
for North America to make sure they have
the proper lamp performance, light
brightness, light pattern and safe visibility.
The correct bulbs will not damage the
lamp assembly or void the lamp assembly
warranty and will provide quality bulb
illumination time.
260
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing MaintenanceE205572 E205573 E205571
5. Release the three clamps that secure
the cover to the air filter housing. Push
the air filter cover toward the center of
the vehicle and up slightly to release it.
6. Remove the air filter element from the
air filter housing.
7. Install the new air filter element. 8.
Replace the air filter housing cover and
secure all the clamps. Be careful not
to crimp the filter element edges
between the air filter housing and cover
and ensure that you properly align the
tabs on the edge into the slots.
9. Slip the air tube onto the air filter housing and tighten the air-tube clamp
bolt snugly. Do not over tighten
air-tube clamp bolt. 10. Reconnect the mass air flow sensor
electrical connector to the outlet
tube. Make sure the locking tab on
the connector is in the locked position
(connector shown from below for
clarity).
263
Expedition (TB7) Canada/United States of America, enUSA, Edition date: 03/2016, First Printing MaintenanceE163758 E163759 E163760