Hazard Warning Flashers...........................114
Fuel Shutoff
.....................................................114
Jump Starting the Vehicle..........................115
Transporting the Vehicle.............................117
Customer Assistance
Getting the Services You Need
.................118
In California (U.S. Only)..............................119
The Better Business Bureau (BBB) Auto Line Program (U.S. Only)
......................120
Utilizing the Mediation/Arbitration Program (Canada Only).........................121
Getting Assistance Outside the U.S. and Canada..........................................................121
Ordering Additional Owner's Literature......................................................122
Reporting Safety Defects (U.S. Only)..............................................................123
Reporting Safety Defects (Canada Only)..............................................................123
Fuses
Fuse Specification Chart............................125
Changing a Fuse
............................................132
Maintenance
General Information....................................134
Opening and Closing the Hood
...............134
Under Hood Overview................................135
Engine Oil Dipstick.......................................136
Engine Oil Check
...........................................136
Oil Change Indicator Reset.......................136
Engine Coolant Check.................................137
Automatic Transmission Fluid Check.............................................................141
Brake Fluid Check.........................................144
Power Steering Fluid Check
.....................144
Washer Fluid Check.....................................145
Changing the 12V Battery..........................145
Checking the Wiper Blades.......................147
Changing the Wiper Blades......................147 Adjusting the Headlamps..........................147
Removing a Headlamp
..............................150
Changing a Bulb
.............................................151
Bulb Specification Chart............................153
Changing the Engine Air Filter.................155
Vehicle Care
General Information
....................................156
Cleaning Products
........................................156
Cleaning the Exterior
...................................157
Waxing..............................................................158
Cleaning the Engine....................................158
Cleaning the Windows and Wiper Blades...........................................................159
Cleaning the Interior....................................159
Cleaning the Instrument Panel and Instrument Cluster Lens........................160
Cleaning Leather Seats
..............................160
Repairing Minor Paint Damage................161
Cleaning the Alloy Wheels.........................161
Vehicle Storage
..............................................161
Wheels and Tires
General Information
....................................164
Tire Care...........................................................165
Using Snow Chains......................................183
Tire Pressure Monitoring System...........184
Changing a Road Wheel............................187
Technical Specifications
.............................191
Capacities and Specific- ations
Engine Specifications - 6.2L
.....................192
Engine Specifications - 6.8L....................192
Motorcraft Parts - 6.2L...............................193
Motorcraft Parts - 6.8L
..............................194
Vehicle Identification Number.................195
Vehicle Certification Label
........................196
Transmission Code Designation.............196
Capacities and Specifications - 6.2L.....197
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E-Series (TE4) Canada/United States of America, enUSA, First Printing Table of Contents
UNDER HOOD OVERVIEW
Windshield washer fluid reservoir: See Washer Fluid Check (page 145).
A
Engine oil filler cap:
See Engine Oil Check (page 136).
B
Automatic transmission fluid dipstick:
See Automatic Transmission Fluid
Check (page 141).
C
Air filter assembly:
See Changing the Engine Air Filter (page 155).
D
Engine oil dipstick:
See Engine Oil Dipstick (page 136).
E
Brake fluid reservoir:
See Brake Fluid Check (page 144).
F
Engine coolant reservoir:
See Engine Coolant Check (page 137).
G
Power steering fluid reservoir:
See Power Steering Fluid Check (page 144).
H
Battery:
See Changing the 12V Battery (page 145).
I
135
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DABCEFG
E197500
1. Pull off the road as soon as safely
possible and shift the transmission into
park (P).
2. Leave the engine running until the coolant temperature gauge needle
returns to the normal position. After
several minutes, if the temperature
does not drop, follow the remaining
steps.
3. Switch the engine off and wait for it to
cool. Check the coolant level.
4. If the coolant level is at or below the minimum mark, add prediluted coolant
immediately.
5. If the coolant level is normal, restart the engine and continue.
AUTOMATIC TRANSMISSION
FLUID CHECK
Have an authorized dealer check and
change the transmission fluid and filter at
the correct service interval. See
Scheduled Maintenance
(page 268).
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials may
affect transmission operation and result
in damage to internal transmission
components.
Checking Automatic Transmission
Fluid
For scheduled intervals of the fluid checks
and changes, See
Scheduled
Maintenance (page 268). Your
transmission does not consume fluid.
However, the fluid level should be checked
if the transmission is not working properly,
i.e., if the transmission slips or shifts slowly
or if you notice some sign of fluid leakage. Automatic transmission fluid expands
when warmed. To obtain an accurate fluid
check, drive the vehicle until it is at normal
operating temperature (approximately
19 mi (30 km)
). Verify that the
transmission fluid temperature gauge,
located on the instrument cluster, is within
normal range.
1. Drive the vehicle
19 mi (30 km) until it
reaches normal operating temperature.
2. Park the vehicle on a level surface and
engage the parking brake.
3. With the engine running, parking brake
engaged and your foot on the brake
pedal, move the gearshift lever through
all of the gear ranges. Allow sufficient
time for each gear to engage.
4. Put the transmission in park (P) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer to the Under Hood
Overview in this chapter for the
location of the dipstick.
6. Install the dipstick making sure it is fully
seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in the
designated area for normal operating
temperature or ambient temperature.
Low Fluid Level
Type A
141
E-Series (TE4) Canada/United States of America, enUSA, First Printing Maintenance
Type B
Fluid levels above the safe range may
result in transmission failure. An overfill
condition of transmission fluid may cause
shift and engagement concerns, and
possible damage.
High fluid levels can be caused by an
overheating condition.
Adjusting Automatic Transmission
Fluid Levels
Note:
Use of a non-approved automatic
transmission fluid may cause internal
transmission component damage.
Before adding any fluid, make sure the
correct type is used. The type of fluid used
is normally indicated on: •
the dipstick handle.
• See Capacities and Specifications
(page 192).
If necessary, add fluid in
8 fl oz (250 ml)
increments through the filler tube until the
level is correct.
Type A Type B
If an overfill occurs, excess fluid should be
removed by a qualified technician.
Note:
An overfill condition of transmission
fluid may cause shift and engagement
concerns, and possible damage.
143
E-Series (TE4) Canada/United States of America, enUSA, First Printing MaintenanceE163743 E163744 E163745 E163746
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials may
affect transmission operation and result
in damage to internal transmission
components.
Automatic Transmission Fluid
Filter
Your automatic transmission is equipped
with a serviceable transmission fluid filter
located inside the transmission bottom
pan. For service intervals for the automatic
transmission fluid and transmission filter,
See Scheduled Maintenance (page 268).
For transmission filter maintenance, see
your authorized dealer.
BRAKE FLUID CHECK WARNINGS
Do not use any fluid other than the
recommended brake fluid as this will
reduce brake efficiency. Use of
incorrect fluid could result in the loss of
vehicle control, serious personal injury or
death. WARNINGS
Only use brake fluid from a sealed
container. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage or failure. Failure to adhere to this
warning could result in the loss of vehicle
control, serious personal injury or death. Do not allow the fluid to touch your
skin or eyes. If this happens, rinse the
affected areas immediately with
plenty of water and contact your physician. A fluid level between the
MAX and
MIN lines is within the normal
operating range and there is no need
to add fluid. A fluid level not in the normal
operating range could compromise the
performance of the system. Have your
vehicle checked immediately. To avoid fluid contamination, the reservoir
cap must remain in place and fully tight,
unless you are adding fluid.
Only use fluid that meets Ford
specifications. See
Capacities and
Specifications (page 192).
POWER STEERING FLUID
CHECK WARNINGS
A fluid level between the MAX and
MIN lines is within the normal
operating range and there is no need
to add fluid. A fluid level not in the normal
operating range could compromise the
performance of the system. For E-350 and E-450 vehicles with
the Hydro-Boost Brake System, do
not press the brake pedal after the
engine has been turned off. Pressing the
brake pedal after the engine has been
turned off will give a false power steering
fluid level reading. 144
E-Series (TE4) Canada/United States of America, enUSA, First Printing MaintenanceE196355
CAPACITIES AND SPECIFICATIONS - 6.2L
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
21.3 qt (20.2 L)
Engine coolant
30.7 qt (29.1 L)
Engine coolant - with auxiliary rear heat
Between MIN and MAX on brake fluidreservoir
Brake fluid
Between MIN/MAX on power steering fluidreservoir
Power steering fluid
17.4 qt (16.5 L)*
Automatic transmission fluid
6.6 pt (3.1L)**
Dana Limited Slip Axle fluid
M70FF (M267FF)
E-350
9.7 pt (4.6L)**
Dana Limited Slip Axle fluid
M70HD (M273HD)
E-450
6.6 pt (3.1L)**
Dana conventional axle fluid
M70FF (M267FF)
E-350
9.7 pt (4.6L)**
Dana conventional axle fluid
M70HD (M273HD)
E-450
Fill as required
Windshield washer fluid
40 gal (151 L)
Fuel tank
55 gal (208 L)
Fuel tank
(Optional or E-Super Duty)
1.9 lb (0.85 kg)
A/C refrigerant
197
E-Series (TE4) Canada/United States of America, enUSA, First Printing Capacities and Specifications
Specification
Name
PM-20 WSS-M2C938-A
Power steering fluid and
MERCON LV
Automatic transmission fluid (U.S. and Mexico):
Motorcraft® MERCON LV Automatic Transmission Fluid
XT-10-QLVC
WSS-M2C938-A
Power steering fluid and
MERCON LV
Automatic transmission fluid (Canada):
Motorcraft® MERCON LV Automatic Transmission Fluid
CXT-10-LV12
ES-PM-M2013
Dana Limited Slip axle fluid (U.S.):
GL-5
Motorcraft® SAE 75W-90 Synthetic Axle Lubricant
XY-75W90-QLS
ES-PM-M2013
Dana Limited Slip axle fluid (Canada):
GL-5
Motorcraft® SAE 75W-90 Synthetic Axle Lubricant
CXY-75W90-LS12
WSP-M2C197-A
Dana conventional axle fluid (U.S. and Mexico):
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
Dana conventional axle fluid (Canada):
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
CXY-80W90-1L
WSS-M14P19-A
Windshield washer fluid (U.S. and Mexico):
Motorcraft® Premium Windshield Wash Concentrate
with Bitterant
ZC-32-B2
WSS-M14P19-A
Windshield washer fluid (Canada):
Motorcraft® Premium Quality Windshield Washer Fluid
CXC-37-(A, B, D, F)
WSH-M17B19-A
A/C refrigerant (U.S.):
Motorcraft® R-134a Refrigerant
YN-19
WSH-M17B19-A
A/C refrigerant (Canada):
Motorcraft® R-134a Refrigerant
CYN-16-R
WSH-M17B19-A
A/C refrigerant (Mexico):
Motorcraft® R-134a Refrigerant
MYN-19
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E-Series (TE4) Canada/United States of America, enUSA, First Printing Capacities and Specifications
Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure. Note:
Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid. The
use of any other fluid may cause
transmission damage.
CAPACITIES AND SPECIFICATIONS - 6.8L WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
6.0 qt (5.7 L)
Engine oil (with oil filter)
30.4 qt (28.8 L)1
Engine coolant
32.5 qt (30.8 L)1
Engine coolant - with auxiliary rear heat
Between MIN/MAX on brake fluid reservoir
Brake fluid
Between MIN/MAX on power steering fluidreservoir
Power steering fluid
17.4 qt (16.5 L)2
Automatic transmission fluid
6.6 pt (3.1L)3
Dana Limited Slip Axle fluid
M70FF (M267FF)
E-350
9.7 pt (4.6L)3
Dana Limited Slip Axle fluid
M70HD (M273HD)
E-450
6.6 pt (3.1L)3
Dana conventional axle fluid
M70FF (M267FF)
E-350
9.7 pt (4.6L)3
Dana conventional axle fluid
201
E-Series (TE4) Canada/United States of America, enUSA, First Printing Capacities and Specifications