2017 FIAT FULLBACK ESP

SERVICE
PRECAUTIONS
346) 347) 348) 349) 350) 351) 352) 353)
Adequate care of your vehicle at regular
intervals serves to preserve the value
and appearance as long as possible.
Maintenance items as described in this
owner’s manual can be performed by
the owner.
We recommend you to have the
periodic inspection and maintenance
performed by a Fiat dealership.
In the event a malfunction or a problem
is discovered, we recommend you to
have it checked and repaired. This
section contains information on
inspection maintenance procedures
that you can do yourself. Follow the
instructions and cautions for each of
the various procedures.
WARNING
346)When checking or servicing the inside
of the engine compartment, make sure the
engine is switched off and has had a
chance to cool down.
347)If it is necessary to do work in the
engine compartment with the engine
running, be especially careful that your
clothing, hair, etc., does not become
caught by the cooling fan, drive belts, or
other moving parts.348)After performing the maintenance
work, make sure that no tools or cloths are
left behind in the engine compartment. If
they are left behind, a fire or damage to the
vehicle may occur.
349)The cooling fan can turn on
automatically even if the engine is not
running. Turn the ignition switch to “LOCK”
position or put the operation mode in OFF
to be safe while you work in the engine
compartment.
350)Do not smoke, cause sparks or allow
open flames around fuel or battery. The
fumes are flammable.
351)Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
352)Do not get under your vehicle with
just the body jack supporting it. Always use
automotive jack stands.
353)Improper handling of components
and materials used in the vehicle can
endanger your personal safety. We
recommend you to consult a specialist for
necessary information.
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SERVICING AND MAINTENANCE

Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●● ●●● ●●
Change front and rear differential oil●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●● ●●●●
Change transfer case oil●●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
Replace fuel filter cartridge (4)
●●●●●
Replace air cleaner cartridge (5)●●●
Check the air filter cartridge for obstructions
or damage●● ●● ●● ●
Change the brake fluid (6)●●●●●
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
(4) In case of refueling with a type of diesel that does not comply with the Euro regulations, it is recommended to change this filter each 20,000 km.
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
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SERVICING AND MAINTENANCE

BATTERY
4)
The condition of the battery is very
important for quick starting of the
engine and proper functioning of the
vehicle’s electrical system. Regular
inspection and care are especially
important in cold weather.
375) 376) 377) 378) 379) 380) 381) 382)
Checking battery electrolyte level
The electrolyte level must be between
the specified limit on the outside of the
battery. Replenish with distilled water as
necessary. The inside of the battery is
divided into several compartments;
remove the cap from each
compartment and fill to the upper mark.
Do not top up beyond the upper mark
because spillage during driving could
cause damage.Check the electrolyte level at least once
every four weeks, depending on the
operating conditions. If the battery is
not used, it will discharge by itself with
time.
Check it once every four weeks and
charge with low current as necessary.
During cold weather
The capacity of the battery is reduced
at low temperatures. This is an
inevitable result of its chemical and
physical properties. This is why a very
cold battery, particularly one that is not
fully charged will only deliver a fraction
of the starter current which is normally
available.
We recommend you to have the battery
checked before the start of cold
weather and, if necessary, have it
charged or replaced. This does not only
ensure reliable starting, but a battery
which is kept fully charged also has a
longer life.
Disconnection and connection
188) 189) 190) 191) 192) 193) 194) 195)
To disconnect the battery cable, stop
the engine, first disconnect the negative
(-) terminal and then the positive (+)
terminal. When connecting the battery,
first connect the positive (+) terminal
and then the negative (-) terminal.
NOTE Open the terminal cover (A)
before disconnecting or connecting the
positive (+) terminal of the battery.NOTE Loosen the nut (B), and then
disconnect the battery cable from the
positive (+) terminal.
NOTE Keep the terminals clean. After
the battery is connected, apply terminal
protection grease. To clean the
terminals, use lukewarm water.
461AHA102595
462AHZ101072
463AHZ101157
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SERVICING AND MAINTENANCE

Versions with stickers or wrapping
To correctly clean and wash the stickers
and/or wrapping parts, proceed as
follows:
Avoid washing with rollers and/or
brushes in washing stations. Then,
wash the vehicle, only by hand, using
pH-neutral detergents; dry it with a wet
chamois leather. Abrasive products
and/or polishes should not be used for
cleaning the vehicle.
If high pressure jets or cleaners are
used to wash the vehicle, hold at least
40 cm away from the bodywork to
avoid damage or alteration. It should be
remembered that the build up of water
can damage the car over a period of
time.
Wash the bodywork using a low
pressure jet of water.
Use a sponge to wipe a slightly
soapy solution over the bodywork,
frequently rinsing the sponge.
Rinse with plenty of water and dry
with a jet of air or a chamois leather. Dry
the less visible parts with special care,
such as the door frames, bonnet and
the headlight frames, where water may
stagnate more easily. The car should
not be taken to a closed area
immediately, but left outside so that
residual water can evaporate.
Do not wash the car after it has been
parked in the sun.
Exterior plastic parts must be
cleaned in the same way as the rest of
the vehicle.
Where possible, do not park under
trees: the resinous substances that
many species release give the paint a
dull appearance and increase the
possibility of triggering rusting
processes.
NOTE Any stains (caused by water) on
the stickers or wrapping can be
removed by dampening the area again
and drying it with a soft, nonabrasive
cloth.
NOTE Bird droppings must be washed
off immediately and thoroughly as the
acid they contain is particularly
aggressive.
NOTE Avoid (if at all possible) parking
the car under trees; remove vegetable
resins immediately as, when dried, it
may only be possible to remove them
with abrasive products and/or polishes,
which is highly inadvisable as they
could alter the paint, the stickers or the
wrapping.
IMPORTANT
199)Avoid washing with rollers and/or
brushes in washing stations. Wash the
vehicle only by hand using neutral pH
detergents; dry it with a wet chamois
leather. Abrasive products and/or polishes
should not be used for cleaning the car.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.
Avoid (if at all possible) parking the vehicle
under trees; remove vegetable resins
immediately as, when dried, it may only be
possible to remove them with abrasive
products and/or polishes, which is highly
inadvisable as they could alter the typical
opaqueness of the paint. Do not use pure
windscreen washer fluid for cleaning the
front windscreen and rear window; dilute it
min. 50% with water. Only use pure screen
washer fluid when strictly necessary due to
outside temperature conditions.
200)When washing the under side of your
vehicle or wheel, be careful not to injure
your hands.
201)If your vehicle has rain sensor wipers,
place the wiper switch lever in the “OFF”
position to deactivate the rain sensor
before washing the vehicle. Otherwise, the
wipers will operate in the presence of water
spray on the windscreen and may get
damaged as a result.
202)Refrain from excessively using a car
wash as its brushes may scratch the paint
surface, causing it to lose its gloss.
Scratches will be especially visible on
darker coloured vehicles.
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Snow tyres
391)
219) 220)
The use of snow tyres is recommended
for driving on snow and ice. To preserve
driving stability, mount snow tyres of the
same size and tread pattern on all four
wheels. Snow tyres worn more than 50
% are no longer suitable for use as
snow tyres. The pattern depth shall be
at least 3mm (for markets / versions,
where provided). Snow tyres which do
not meet specifications must not be
used.
NOTE The laws and regulations
concerning snow tyres (driving speed,
required use, type, etc.) vary. Find out
and follow the laws and regulations in
the area you intend to drive.
NOTE If flange nuts are used on your
vehicle, change to tapered nuts when
steel wheels are used.NOTE For markets / versions, where
provided, the identification letters
indicated on the winter tyres provide
information on the permissible speeds
for M&S tyres:
QMS: up to 160 kph
TMS: up to 190 kphThe respective
maximum speed should absolutely be
observed and a signboard to be
introduced into the field of view of the
driver, in case the maximum vehicle
speed indicated in the vehicle
registration a certificate is greater.
Snow traction device
(tyre chains)
If snow traction device (tyre chains)
have to be used, ensure that they are
fitted only on the drive wheels (rear) in
accordance with the manufacturer’s
instructions.
On 4WD vehicles in which the driving
power is distributed preferentially to the
rear wheels, ensure that the snow
traction device (Tyre chains) are fitted
on the rear.
Use only snow traction device (Tyre
chains) which are designed for use with
the tyres mounted on the vehicle: use
of the incorrect size or type of snow
traction device (Tyre chains) could result
in damage to the vehicle body.
Contact a Fiat Dealership before putting
on snow traction device (tyre chains).
The max. snow traction device (tyre
chains) height is as follows.
Tyre sizeWheel
sizeMax. chain
height [mm]
205R16C16x6 J
16x6 JJ
22
245/70R1616x7 J
16x7 JJ
245/65R17 17x7 1/2J
When driving with snow traction device
(tyre chains) on the tyres, do not drive
faster than 50 km/h. When you reach
roads that are not covered in snow,
immediately remove the snow traction
device (tyre chains).
221) 222) 223) 224) 225) 226) 227) 228)
The laws and regulations concerning
the use of snow traction device (tyre
chains) vary. Always follow local laws
and regulations. In most countries, it is
prohibited by the law to use of snow
traction device (tyre chains) on roads
without snow.
WARNING
387)Driving with tyres that are worn,
damaged or improperly inflated can lead to
a loss of control or blow out of the tyres
which can result in a collision with serious
or fatal injury.
388)Remember that the road holding
qualities of your vehicle also depend on the
correct inflation pressure of the tyres.
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269

389)If the pressure is too low, the tyre will
overheat and could be seriously damaged.
390)Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.
391)Avoid switching the tyres from the
right side of the vehicle to the left side and
vice versa.
IMPORTANT
214)Always use tyres of the same size,
same type, and same brand, and which
have no wear differences. Using tyres of
different size, type, brands or degree of
wear, will increase the differential oil
temperature, resulting in possible damage
to the driving system. Further, the drive
train will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
215)Avoid using different size tyres from
the one listed and the combined use of
different types of tyres, as this can affect
driving safety.
216)Even if a wheel has the same rim size
and offset as the specified type of wheel,
its shape may prevent it from being fitted
correctly. Consult a Fiat dealership before
using wheels that you have.217)If the tyres have arrows (A) indicating
the correct direction of rotation, swap the
front and rear tyres on the left hand side of
the vehicle and the front and rear tyres on
the right hand side of the vehicle separately.
Keep each tyre on its original side of the
vehicle. When fitting the tyres, make sure
the arrows point in the direction in which
the wheels will turn when the vehicle moves
forward. Any tyre whose arrow points in the
wrong direction will not perform to its full
potential.
218)Avoid the combined use of different
types of tyres. Using different types of tyres
can affect vehicle performance and safety.
219)If winter tyres with a lower speed
rating than that indicated in the Registration
Document are used, do not exceed the
maximum speed corresponding to the
speed rating of the tyres used.
220)Observe permissible maximum speed
for your snow tyres and the legal speed
limit.
221)Choose a clear straight stretch of road
where you can pull off and still be seen
while you are fitting the snow traction
device (Tyre chains).
222)Do not fit snow traction device (Tyre
chains) before you need them. This will
wear out your tyres and the road surface.
223)After driving around 100-300 metres,
stop and retighten the snow traction device
(Tyre chains).
224)Drive cautiously and do not exceed
50 km/h. Remember that preventing
accidents is not the purpose of snow
traction device (tyre chains).
225)When snow traction device (Tyre
chains) are installed, take care that they do
not damage the disc wheel or body.226)An aluminium wheel can be damaged
by a snow traction device (Tyre chains)
while driving. When fitting a snow traction
device (Tyre chains) on an aluminium wheel,
take care that any part of the snow traction
device (Tyre chains) and fitting cannot be
brought into contact with the wheel.
227)When installing or removing a snow
traction device (Tyre chains), take care that
hands and other parts of your body are not
injured by the sharp edges of the vehicle
body.
228)Install the snow traction device (Tyre
chains) only on the rear tyres and tighten
them as tightly as possible with the ends
securely fastened.
270
SERVICING AND MAINTENANCE

REFILL CAPACITIES
A— RHD vehicles
No. Quantity Lubricants
1Engine coolant
(Includes 0.65 litre in the reserve tank)7.7 litresPARAFLU UPContractual Technical Reference
N° F101.M01 (1)
2 Brake fluid As requiredDOT4
TUTELA TOP 4/SContractual Technical Reference
N° F005.F15
478VANODIESEL3231EM
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TECHNICAL SPECIFICATIONS

No. Quantity Lubricants
3 Clutch fluid As requiredDOT4
TUTELA TOP 4/SContractual Technical Reference
N° F005.F15
4 Engine oilOil pan 8.0 litres
SELENIA MULTIPOWER C3Contractual Technical
Reference N° F129.F11 Oil filter 0.3 litres
Oil cooler 0.1 litres
5 Power Steering As requiredTUTELA GI/ZContractual Technical Reference
N°F001.A16
6 Washer fluid 4.2 litresPETRONAS DURANCE SC 35Contractual Technical
Reference N° F001.D16
Automatic Transmission fluid 10.9 litresTUTELA TRANSMISSION GI/PAContractual Technical
Reference N°F001.A16
Manual transmission oil 5M/T
(1)2.2 litresTUTELA TRANSMISSION GEARSYNTH Z3
Contractual Technical Reference N°F001.A16
Manual transmission oil 6M/T
(1)TUTELA TRANSMISSION GEARSYNTH Z4
Contractual Technical Reference N°F002.A16
Transfer oilSuper select 4WD II 1.34 litresfor 5M/T:TUTELA TRANSMISSION GEARSYNTH Z3
Contractual Technical Reference N°F001.A16
for 6M/T, A/T:TUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference N°F002.A16 Easy select 4WD 1.15 litres
Differential oil2WD 2.3 litresTUTELA TRANSMISSION AXLE ZContractual
Technical Reference N°F002.A16
4WDFront 1.2 litres
TUTELA TRANSMISSION AXLE Z-LSContractual
Technical Reference N°F003.A16
Rear 2.3 litres
(1) If so equipped
291