2017 FIAT FULLBACK fuel

IN AN EMERGENCY
A punctured tyre or a burnt-out bulb?
At times, a problem may interfere with
our journey.
The pages on emergencies can help
you to deal with critical situations
independently and with calm.
In an emergency we recommend that
you call the freephone number found in
the Warranty Booklet.
It is also possible to call the
00 800 3428 0000 freephone number
to search the nearest Fiat Dealership.ERA GLONASS.............204
IF THE VEHICLE BREAKS DOWN. .208
EMERGENCY STARTING.......209
ENGINE OVERHEATING........210
BLEEDING THE FUEL SYSTEM . . .211
TOOLS, JACK AND JACK
HANDLE..................211
HOW TO CHANGE A TYRE.....216
TOWING..................223
OPERATION UNDER ADVERSE
DRIVING CONDITIONS........226
FUSIBLE LINKS.............227
FUSES...................227
REPLACEMENT OF LAMP BULBS .235
203

WARNING
254)In the country or area where is no
available emergency call centre of the
ERA-GLONASS, or where the radio wave
of emergency call cannot be transmitted or
received normally, the system does not
operate. In this case, directly arrange an
emergency vehicle or road service with a
cellular phone, etc.
255)If an emergency occurs and you feel a
smell of the fuel or a bad smell, do not stay
inside the vehicle and escape to a safe
place immediately.
256)While waiting for the rescue after the
emergency call, take action to prevent
secondary accidents such as a rear end
collision with the following vehicle, and
escape to a safe place.
257)In the following cases, directly arrange
an emergency vehicle or road service with
a cellular phone, etc. 1 - When the system
does not operate by failing because of
collision, etc. 2 - When the vehicle is in the
place where radio waves cannot be
transmitted and received (for example,
indoor, a basement parking area,
mountainous area, inside a tunnel, etc.). 3 -
When the line to the emergency call centre
is busy and the call is not reachable to the
emergency call centre.
258)Do not remove or install the above
parts. This can cause failure of contact or
equipment, and the system may not
operate normally.259)If the red lamp and/or the green lamp
do not illuminate after setting the ignition
switch or the operation mode to “ON”,
there is a possible failure in the system.
Have the system inspected by a Fiat
Dealership.
260)If the red lamp remains illuminated or
illuminates again after approximately
20 seconds has elapsed after setting the
ignition switch or the operation mode to
“ON”, there is a possible failure in the
system or the battery for exclusive use of
the ERA-GLONASS may be exhausted.
The battery life is approximately 3 years.
Have the system immediately inspected or
replace the battery by a Fiat Dealership.
261)When the system is not in the
standby state, the system does not
operate. When you drive, make sure to
check that the system is in the standby
state.
262)Before pressing the SOS switch, stop
the vehicle in a safe place. If you operate it
while driving, your attention to the
surrounding circumstances becomes
insufficient enough to cause an
unexpected accident.
263)If the red lamp illuminates as follows,
directly arrange an emergency vehicle or
road service with a cellular phone, etc. 1 -
When the red lamp remains illuminated
(there is a possible failure in the system). 2
- When the red lamp illuminates for
60 seconds (the vehicle may be in the
place where radio waves cannot be
transmitted and received).264)Do not replace the speakers. If they
are replaced, the buzzer sound or the voice
of the operator at the emergency call
centre may not be audible. If the speakers
need to be replaced due to a failure etc.
we recommend you to consult a Fiat
Dealership.
265)An error may occur between the
actual report point and the point reported
to the emergency call centre. Mutually
confirm the report point and the object
through the phone call with the operator of
the emergency call centre.
266)If any of the check results are not
normal, the red lamp illuminates (for
approximately 5 seconds) and the buzzer
sounds 3 times. In this case, there is a
possible failure in the system. Have the
system immediately inspected at a Fiat
Dealership.
IMPORTANT
161)Do not open the cover except when
you press the SOS switch. You may press
the SOS switch by mistake. In addition, if
the cover is opened while driving, the cover
can cause injury in case of emergency.
207

162)
6. Examine the radiator hoses for
coolant leakage and the drive belt for
looseness or damage. If there is
anything wrong with the cooling system
or drive belt, we recommend you to
have it checked and repaired.
WARNING
284)Do not open the bonnet while steam
is coming from the engine compartment. It
could cause steam or hot water to spurt
out, causing burns. Hot water could spurt
out even when there is no steam coming
out, and some parts will be very hot. Be
very careful when opening the bonnet.
285)Be careful of hot steam, which could
be blowing off the reserve tank cap.
286)Do not attempt to remove the radiator
cap while the engine is hot.
287)Be careful not to get your hands or
clothes caught in the cooling fan.
288)Make sure that the engine has cooled
down before removing the radiator cap (A),
because hot steam or boiling water
otherwise will gush from the filler port and
may scald you.
IMPORTANT
162)Do not add coolant while the engine is
hot. Suddenly adding cold coolant could
damage the engine. Wait for the engine to
cool down, then add coolant a little at a
time.
BLEEDING THE FUEL
SYSTEM
The fuel system should be bled to
remove air as described below if the
fuel supply is exhausted during travel.
Pump the hand pump (A) at the top of
the fuel filter until the hand pump
becomes stiff.
Then try again to start the engine. If the
engine does not start, repeat the
process above.
289) 290)
WARNING
289)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
290)Be sure to carefully clean away any
spilt fuel which could ignite and cause a
fire.
TOOLS, JACK AND
JACK HANDLE
Storage
The storage location of the tools, jack
and jack handle should be remembered
in case of an emergency.
Single cab
Type 1
A — Tool (wheel nut wrench)
B — Jack handle
C — Jack
359AHA102090
360AHA104052
211

No. Electrical system Capacities
F1 Headlamp low beam (left) 15 A
F2 Headlamp low beam (right) 15 A
F3 Headlamp high beam (left) 10 A
F4 Headlamp high beam (right) 10 A
F5 Horn 10 A
F6 Front fog lamps 15 A
F7 Daytime running lamps 10 A
F8 Radiator fan motor 20 A
F9 T/F 20 A
F10 — —
F11 Headlamp washer 20 A
F12 Stop lamps (Brake lamps) 15 A
F13 Ignition coil 10 A
F14 Engine control 7.5 A
F15 Alternator 7.5 A
F16 Hazard warning flasher 15 A
F17 Automatic transmission 20 A
F18 Air conditioning 20 A
F19ETV 15 A
Fuel line heater 20 A
F20 Starter 7.5 A
F21 — —
F22 Fuel pump 15 A
232
IN AN EMERGENCY

SERVICE
PRECAUTIONS
346) 347) 348) 349) 350) 351) 352) 353)
Adequate care of your vehicle at regular
intervals serves to preserve the value
and appearance as long as possible.
Maintenance items as described in this
owner’s manual can be performed by
the owner.
We recommend you to have the
periodic inspection and maintenance
performed by a Fiat dealership.
In the event a malfunction or a problem
is discovered, we recommend you to
have it checked and repaired. This
section contains information on
inspection maintenance procedures
that you can do yourself. Follow the
instructions and cautions for each of
the various procedures.
WARNING
346)When checking or servicing the inside
of the engine compartment, make sure the
engine is switched off and has had a
chance to cool down.
347)If it is necessary to do work in the
engine compartment with the engine
running, be especially careful that your
clothing, hair, etc., does not become
caught by the cooling fan, drive belts, or
other moving parts.348)After performing the maintenance
work, make sure that no tools or cloths are
left behind in the engine compartment. If
they are left behind, a fire or damage to the
vehicle may occur.
349)The cooling fan can turn on
automatically even if the engine is not
running. Turn the ignition switch to “LOCK”
position or put the operation mode in OFF
to be safe while you work in the engine
compartment.
350)Do not smoke, cause sparks or allow
open flames around fuel or battery. The
fumes are flammable.
351)Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
352)Do not get under your vehicle with
just the body jack supporting it. Always use
automotive jack stands.
353)Improper handling of components
and materials used in the vehicle can
endanger your personal safety. We
recommend you to consult a specialist for
necessary information.
244
SERVICING AND MAINTENANCE

Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Perform the "Small Injection Quantity
Learning” procedure●●●●●●●●●●
Lubricate the appropriate points of the
transmission shaft●●●●●●●●●●
Visually inspect condition of: underbody
protection, pipes and hoses (exhaust, fuel
system), rubber elements (boots, sleeves,
bushes, etc.)
●●●●●●●●●●
Visually inspect the integrity of the steering
components and their fixings (including
gaskets and covers)
●●●●●●●●●●
Visually inspect the condition of the
turbocompressor flexible air intake
couplings and oil conduits (where present)
●●●●●
Check windscreen/rear window wiper blade
position/wear●●●●●
Check operation of the windscreen
wiper/washer system and adjust jets, if
necessary
●●●●●
Check cleanliness of bonnet and luggage
compartment locks, cleanliness and
lubrication of linkage
●●●●●
246
SERVICING AND MAINTENANCE

Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●● ●●● ●●
Change front and rear differential oil●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●● ●●●●
Change transfer case oil●●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
Replace fuel filter cartridge (4)
●●●●●
Replace air cleaner cartridge (5)●●●
Check the air filter cartridge for obstructions
or damage●● ●● ●● ●
Change the brake fluid (6)●●●●●
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
(4) In case of refueling with a type of diesel that does not comply with the Euro regulations, it is recommended to change this filter each 20,000 km.
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
248
SERVICING AND MAINTENANCE

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
operation of lighting system
(headlamps, direction indicators, hazard
warning lights, etc.);
tyre inflation pressure and condition;
tyre alignment;
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad
conditions and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves -
bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect condition of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter.
250
SERVICING AND MAINTENANCE