Rear room lamp — Type 2
1. Insert a straight blade (or minus)
screwdriver into the notch of the lens
and pry gently to remove it. Remove the
bulb from the lamp holder.
NOTE Wrap a piece of cloth around the
tip of the screwdriver in order to avoid
scratching the lens.
2. To install the bulb, perform the
removal steps in reverse.
NOTE When installing the lens, fit the
two tabs on one side of the lens into
the holes on the vehicle side before
fitting the two tabs on the opposite side
of the lens into the holes on the vehicle
side.Glove box lamp
Have the glove box lamp bulb replaced
at a Fiat dealership.
WARNING
338)Halogen bulbs contain pressurised
gas; in the case of breakage they may
burst.
339)Bulbs are extremely hot immediately
after being turned off. When replacing a
bulb, wait for it to cool sufficiently before
touching it. You could otherwise be burnt.
340)Handle halogen lamp bulb with care.
The gas inside halogen lamp bulb is highly
pressurized, so dropping, knocking, or
scratching a halogen lamp bulb can cause
it to shatter.
341)Never hold the halogen lamp bulb
with a bare hand, dirty glove, etc. The oil
from your hand could cause the bulb to
break the next time the headlamps are
operated. If the glass surface is dirty, it
must be cleaned with alcohol, paint thinner,
etc., and refit it after drying it thoroughly.342)Always consult a specialist when
repairing or replacing the bulbs of high
intensity discharge headlamps. This is
because the power circuit, bulbs and
electrodes generate a high voltage that
could cause an electric shock.
343)Modifications or repairs to the electric
system that are not carried out properly or
do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.
344)Only replace bulbs when the engine is
off. Also ensure that the engine is cold, to
prevent the risk of burns.
345)Do not install commercially available
LED-type bulbs. Commercially available
LED-type bulbs could adversely affect the
operation of the vehicle, such as by
preventing the lamps and other vehicle
equipment from operating properly.
452AHA104645
453AHZ101043
242
IN AN EMERGENCY
Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●● ●●● ●●
Change front and rear differential oil●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●● ●●●●
Change transfer case oil●●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
Replace fuel filter cartridge (4)
●●●●●
Replace air cleaner cartridge (5)●●●
Check the air filter cartridge for obstructions
or damage●● ●● ●● ●
Change the brake fluid (6)●●●●●
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
(4) In case of refueling with a type of diesel that does not comply with the Euro regulations, it is recommended to change this filter each 20,000 km.
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
248
SERVICING AND MAINTENANCE
CATALYTIC
CONVERTER
356)
The exhaust gas scavenging devices
used with catalytic converter are
extremely efficient for the reduction of
noxious gases. The catalytic converter
is installed in the exhaust system.
It is important to keep the engine
properly tuned to ensure proper catalyst
operation and prevent possible catalyst
damage.
NOTE Use fuel of the type
recommended in “Fuel selection”.
WARNING
356)As with any vehicle, do not park or
operate this vehicle in areas where
combustible materials such as dry grass or
leaves can come in contact with a hot
exhaust since a fire could occur.
ENGINE OIL
To check and refill engine oil
357)
A — Minimum level
B — Maximum level
C — Oil replacement indication mark
The engine oil used has a significant
effect on the engine’s performance,
service life and startability. Be sure to
use oil of the recommended quality and
appropriate viscosity. All engines
consume a certain amount of oil during
normal operation. Therefore, it is
important to check the oil level at
regular intervals or before starting a
long trip.
1. Park the car on a horizontal surface.
2. Switch off the engine.
3.Wait a few minutes.
4. Remove the dipstick and wipe it with
a clean cloth.5. Reinsert the dipstick as far as it
goes.
6. Remove the dipstick and read the oil
level, which should always be within the
range indicated.
7. If the oil level is below the specified
limit, remove the cap located on the
cylinder head cover and add enough oil
to raise the level to within the specified
range. Do not overfill to avoid engine
damage. Be sure to use the specified
engine oil and do not mix various types
of oil.
8. After adding oil, close the cap
securely.
9. Confirm the oil level by repeating
step4to6.
NOTE Check or refill the oil according
to the following manner.
When the oil level is checked in step
6 above, check it on a low side of the
dipstick because it is different in
appearance of oil level in the two sides
of the dipstick.
On vehicles without diesel particulate
filter (DPF), the oil level should be within
the range (A) to (B) on the dipstick.
On vehicles with DPF, the oil level
should be within the range (A) to (C) (oil
replacement indication mark) on the
dipstick. If the oil level is beyond the oil
replacement indication mark (C),
replace the oil as soon as possible.
Then, the oil should be refilled to the
455AHA102654
252
SERVICING AND MAINTENANCE
maximum level (B).
To add coolant
The cooling system is a closed system
and normally the loss of coolant should
be very slight. A noticeable drop in the
coolant level could indicate leakage. If
this occurs, we recommend you to
have the system checked as soon as
possible. If the level should drop below
the “L” (LOW) level on the reserve tank,
open the lid and add coolant.
Also, if the reserve tank is completely
empty, remove the radiator cap (B) and
add coolant until the level reaches the
filler neck.
361) 362)
Anti-freeze
The engine coolant contains an
ethylene glycol anti-corrosion agent.
Some parts of the engine are cast
aluminium alloy, and periodic changing
of the engine coolant is necessary to
prevent corrosion of these parts.
Use the recommended coolant by Fiat
or equivalent (similar high quality
ethylene glycol based non-silicate,
non-amine, nonnitrate and nonborate
coolant with long life hybrid organic
acid technology).
Fiat genuine coolant has excellent
protection against corrosion and rust
formation of all metals including
aluminium and can avoid blockages in
the radiator, heater, cylinder head,
engine block, etc.Because of the necessity of this
anti-corrosion agent, the coolant must
not be replaced with plain water even in
summer. The required concentration of
anti-freeze differs depending on the
expected ambient temperature.
Above -35 °C: 50 % concentration of
antifreeze
Below -35 °C: 60 % concentration of
antifreeze
180) 181) 182) 183) 184)
During cold weather
If the temperatures in your area drop
below freezing, there is the danger that
the coolant in the engine or radiator
could freeze and cause severe damage
to the engine and/or radiator. Add a
sufficient amount of antifreeze to the
coolant to prevent it from freezing.
The concentration should be checked
before the start of cold weather and
anti-freeze added to the system if
necessary.
WARNING
361)The used engine oil and the filter that
has been replaced contain substances that
are harmful to the environment. To change
the oil and filters, we advise you to contact
a Fiat Dealership.
362)Do not open the radiator cap (B) while
the engine is hot. The coolant system is
under pressure and any hot coolant
escaping could cause severe burns.
IMPORTANT
180)Do not use alcohol or methanol
anti-freeze or any engine coolants mixed
with alcohol or methanol anti-freeze. The
use of an improper anti-freeze can cause
corrosion of the aluminium components.
181)Concentrations exceeding 60 % will
result in a reduction of both the anti-freeze
and cooling performance thus adversely
affecting the engine.
182)Do not top up with water only.
183)PARAFLU UP anti-freeze is used in
the engine cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU UP
cannot be mixed with any other type of
fluid. If this happens, do not start the
engine under any circumstances and
contact a Fiat Dealership.
184)Do not use water to adjust the
concentration of coolant.
254
SERVICING AND MAINTENANCE
GENERAL
MAINTENANCE
Fuel, engine coolant, oil and
exhaust gas leakage
Look under the body of your vehicle to
check for fuel, engine coolant, oil and
exhaust gas leaks.
Exterior and interior lamp operation
Operate the combination lamp switch
to check that all lamps are functioning
properly. If the lamps do not illuminate,
the probable cause is a blown fuse or
defective lamp bulb. Check the fuses
first. If there is no blown fuses, check
the lamp bulbs. For information
regarding the inspection and
replacement of the fuses and the bulbs,
refer to “Fuses” and “Replacement of
lamp bulbs”.
Meter, gauge and indicator/
warning lamps operation
Start the engine to check the operation
of all instruments, gauges, and indicator
and warning lamps. If there is anything
wrong, we recommend you to have
your vehicle inspected.
Hinges and latches lubrication
Check all latches and hinges, and, if
necessary, have them lubricated.
VEHICLE CARE
PRECAUTIONS
384)
197)
5)
In order to maintain the value of your
vehicle, it is necessary to perform
regular maintenance using the proper
procedures.
Always maintain your vehicle in
compliance with any environmental
pollution control regulations.
Carefully select the materials used for
washing, etc., to be sure that they do
not contain corrosives. If in doubt, we
recommend you to consult a specialist
for the selection of these materials.
WARNING
384)Cleaning products can be dangerous.
Always follow the instructions of the
cleaning product supplier.
IMPORTANT
197)To avoid damage, never use the
following to clean your vehicle: Petrol; Paint
Thinner; Benzine; Kerosene; Turpentine;
Naphtha; Lacquer Thinner; Carbon
Tetrachloride; Nail Polish Remover;
Acetone.
IMPORTANT
5)Detergents pollute the environment. Only
wash your vehicle in areas equipped to
collect and treat wastewater from this type
of activity.
261
203)Never spray or splash water on the
electrical components in the engine
compartment. Doing so could have an
adverse effect on the engine startability.
Exercise caution also when washing the
underbody; be careful not to spray water
into the engine compartment.
204)Some types of hot water washing
equipment apply high pressure and heat to
the vehicle. They may cause heat distortion
and damage to the vehicle resin parts and
may result in flooding of the vehicle interior.
Therefore maintain a good distance of
approx. 70 cm or more between the vehicle
body and the washing nozzle. Also, when
washing around the door glass, hold the
nozzle at a distance of more than 70 cm
and at right angles to the glass surface.
205)After washing the vehicle, drive the
vehicle slowly while lightly depressing the
brake pedal several times in order to dry
out the brakes. Leaving the brakes wet
could result in reduced braking
performance. Also, there is a possibility that
they could freeze up or become inoperative
due to rust, rendering the vehicle unable to
move.206)Using an automatic car wash, pay
attention to the following items, referring to
the operation manual or consulting a car
wash operator. If the following procedure is
not followed, it could result in damage to
your vehicle: 1 – the outside rear view
mirrors are retracted.2–Ifyour vehicle is
equipped with the pillar antenna, it can be
retracted. If your vehicle is equipped with
the roof antenna, it can be removed. 3 –
The wiper arms are secured in place with
tape.4–Ifyour vehicle has rain sensor
wipers, place the wiper switch lever in the
“OFF” position to deactivate the rain
sensor.
207)Waxes containing high abrasive
compounds should not be used.
208)Do not use a scrubbing brush or other
hard tools as they may damage the plastic
part surface.
209)Do not bring the plastic parts into
contact with petrol, light oil, brake fluids,
engine oils, greases, paint thinners and
sulphuric acid (battery electrolyte) which
may crack, stain or discolour the plastic
parts. If they touch the plastic parts, wipe
them off with soft cloth, chamois or the like
and an aqueous solution of neutral
detergent then immediately rinse the
affected parts with water.
210)Do not use a brush or other hard
implement on the wheels. Doing so could
scratch the wheels.
211)Do not use any cleaner that contains
an abrasive substance or is acidic or
alkaline. Doing so could cause the coating
on the wheels to peel or become
discoloured or stained.
212)Do not directly apply hot water using a
steam cleaner or by any other means.213)Contact with seawater and road
deicer can cause corrosion. Rinse off such
substances as soon as possible.
IMPORTANT
6)Detergents pollute the environment. Only
wash your vehicle in areas equipped to
collect and treat waste water from this type
of activity.
266
SERVICING AND MAINTENANCE
389)If the pressure is too low, the tyre will
overheat and could be seriously damaged.
390)Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.
391)Avoid switching the tyres from the
right side of the vehicle to the left side and
vice versa.
IMPORTANT
214)Always use tyres of the same size,
same type, and same brand, and which
have no wear differences. Using tyres of
different size, type, brands or degree of
wear, will increase the differential oil
temperature, resulting in possible damage
to the driving system. Further, the drive
train will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
215)Avoid using different size tyres from
the one listed and the combined use of
different types of tyres, as this can affect
driving safety.
216)Even if a wheel has the same rim size
and offset as the specified type of wheel,
its shape may prevent it from being fitted
correctly. Consult a Fiat dealership before
using wheels that you have.217)If the tyres have arrows (A) indicating
the correct direction of rotation, swap the
front and rear tyres on the left hand side of
the vehicle and the front and rear tyres on
the right hand side of the vehicle separately.
Keep each tyre on its original side of the
vehicle. When fitting the tyres, make sure
the arrows point in the direction in which
the wheels will turn when the vehicle moves
forward. Any tyre whose arrow points in the
wrong direction will not perform to its full
potential.
218)Avoid the combined use of different
types of tyres. Using different types of tyres
can affect vehicle performance and safety.
219)If winter tyres with a lower speed
rating than that indicated in the Registration
Document are used, do not exceed the
maximum speed corresponding to the
speed rating of the tyres used.
220)Observe permissible maximum speed
for your snow tyres and the legal speed
limit.
221)Choose a clear straight stretch of road
where you can pull off and still be seen
while you are fitting the snow traction
device (Tyre chains).
222)Do not fit snow traction device (Tyre
chains) before you need them. This will
wear out your tyres and the road surface.
223)After driving around 100-300 metres,
stop and retighten the snow traction device
(Tyre chains).
224)Drive cautiously and do not exceed
50 km/h. Remember that preventing
accidents is not the purpose of snow
traction device (tyre chains).
225)When snow traction device (Tyre
chains) are installed, take care that they do
not damage the disc wheel or body.226)An aluminium wheel can be damaged
by a snow traction device (Tyre chains)
while driving. When fitting a snow traction
device (Tyre chains) on an aluminium wheel,
take care that any part of the snow traction
device (Tyre chains) and fitting cannot be
brought into contact with the wheel.
227)When installing or removing a snow
traction device (Tyre chains), take care that
hands and other parts of your body are not
injured by the sharp edges of the vehicle
body.
228)Install the snow traction device (Tyre
chains) only on the rear tyres and tighten
them as tightly as possible with the ends
securely fastened.
270
SERVICING AND MAINTENANCE
Lubricant Characteristics SpecificationOriginal Fluids and
LubricantsApplication
Lubricants and greases
fordrive transmissionSynthetic lubricant ATF 9.55550-AV 6TUTELA TRANSMISSION
GI/PA
Contractual Technical
Reference N°F001.A16Automatic transmission
fluid
Synthetic lubricant SAE
75W-80 API GL-39.55550-MZ 9TUTELA TRANSMISSION
GEARSYNTH Z3
Contractual Technical
Reference N°F001.A16Manual transmission and
transfer oil for 5M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Manual transmission and
transfer oil for 6M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Transfer oil for A/T
Synthetic lubricant SAE
80 API GL-59.55550-DA 12TUTELA TRANSMISSION
AXLE Z
Contractual Technical
Reference N°F002.A16Differential oil for 2WD
and 4WD without multi
plate type LSD
Synthetic lubricant SAE
80 API GL-59.55550-DA 13TUTELA TRANSMISSION
AXLE Z-LS
Contractual Technical
Reference N°F003.A16Differential oil for 4WD
with multi plate type LSD
Brake fluid
Clutch fluidDOT 49.55597
or MS.90039TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15Hydraulic brakes and
hydraulic clutch controls
Power Steering Synthetic lubricant ATF 9.55550-AG 4TUTELA GI/Z
Contractual Technical
Reference N°F001.A16
294
TECHNICAL SPECIFICATIONS