162)
6. Examine the radiator hoses for
coolant leakage and the drive belt for
looseness or damage. If there is
anything wrong with the cooling system
or drive belt, we recommend you to
have it checked and repaired.
WARNING
284)Do not open the bonnet while steam
is coming from the engine compartment. It
could cause steam or hot water to spurt
out, causing burns. Hot water could spurt
out even when there is no steam coming
out, and some parts will be very hot. Be
very careful when opening the bonnet.
285)Be careful of hot steam, which could
be blowing off the reserve tank cap.
286)Do not attempt to remove the radiator
cap while the engine is hot.
287)Be careful not to get your hands or
clothes caught in the cooling fan.
288)Make sure that the engine has cooled
down before removing the radiator cap (A),
because hot steam or boiling water
otherwise will gush from the filler port and
may scald you.
IMPORTANT
162)Do not add coolant while the engine is
hot. Suddenly adding cold coolant could
damage the engine. Wait for the engine to
cool down, then add coolant a little at a
time.
BLEEDING THE FUEL
SYSTEM
The fuel system should be bled to
remove air as described below if the
fuel supply is exhausted during travel.
Pump the hand pump (A) at the top of
the fuel filter until the hand pump
becomes stiff.
Then try again to start the engine. If the
engine does not start, repeat the
process above.
289) 290)
WARNING
289)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
290)Be sure to carefully clean away any
spilt fuel which could ignite and cause a
fire.
TOOLS, JACK AND
JACK HANDLE
Storage
The storage location of the tools, jack
and jack handle should be remembered
in case of an emergency.
Single cab
Type 1
A — Tool (wheel nut wrench)
B — Jack handle
C — Jack
359AHA102090
360AHA104052
211
306)Do not turn the raised wheel. The
tyres still on the ground could turn and
make your vehicle fall off the jack.
307)Handle the wheel carefully when
changing the tyre, to avoid scratching the
wheel surface.
308)Mount the spare wheel with the valve
stem (J) facing outboard. If you cannot see
the valve stem (J), you have installed the
wheel backwards. Operating the vehicle
with the spare wheel installed backwards
can cause vehicle damage and result in an
accident.
309)Be sure to open the release valve
slowly. If it is opened quickly, the vehicle will
drop abruptly and the jack may come out
of position, causing a serious accident.
310)Never use your foot or a pipe
extension for extra force in the wheel nut
wrench. If you do so, you will tighten the
nut too much.
311)The tyre pressure should be
periodically checked and maintained at the
specified pressure while the tyre is stowed.
312)After changing the tyre and driving the
vehicle about 1,000 km, retighten the
wheel nuts to make sure that they have not
come loose.
313)If the steering wheel vibrates when
driving after changing the tyre, we
recommend you to have the tyres checked
for balance.
314)Do not mix one type of tyre with
another or use a different size from the one
listed. This would cause early wear and
poor handling.315)The spare wheel should always be
securely in position. If a flat tyre is
changed, put the flat tyre in the spare
wheel mounting position with the wheel
outer surface upward, and use the wheel
nut wrench to secure it firmly.
316)Never tamper with the inflation valve.
Never introduce tools of any kind between
rim and tyre. Check tyre and spare wheel
pressure regularly, referring to the values
shown in the "Technical specifications"
section.
317)The moving components of the jack
(screw and joints) can also cause injuries:
do not touch them. If you come into
contact with lubricating grease, clean
yourself thoroughly.
IMPORTANT
163)Avoid using different size tyres from
the one listed and the combined use of
different types of tyres, as this can affect
driving safety.
164)Even if a wheel has the same rim size
and offset as the specified type of wheel,
its shape may prevent it from being fitted
correctly. Consult an authorised Fiat
Dealership before using wheels that you
have.
165)When installing or removing the spare
wheel, please observe the followings. If you
do not follow them, it could result in break
the spare wheel carrier. Do not use the
power tool. Use the wheel nut wrench
stowed on the vehicle. Do not apply a force
of 400 N or more at the end of the wheel
nut wrench.166)Never apply oil to either the wheel
bolts or the nuts or they will tighten too
much.
167)If the release valve is loosened too
much (2 or more turns) in the anticlockwise
direction, the jack’s oil will leak and the jack
cannot be used.
168)Close the release valve slowly when
lowering the vehicle, or the valve may be
damaged.
222
IN AN EMERGENCY
Fuse replacement
332) 333) 334) 335) 336) 337)
179)
1. Before replacing a fuse, always turn
off the electrical circuit concerned and
place the ignition switch in the “LOCK”
position or put the operation mode in
OFF.
2. Remove the fuse puller (A) from the
inside of the fuse block in the engine
compartment.
3. Referring to the fuse load capacity
table, check the fuse pertaining to the
problem.B. Fuse is OK
C. Blown fuse
NOTE If any system does not function
but the fuse corresponding to that
system is normal, there may be a fault
in the system elsewhere. We
recommend you to have your vehicle
checked.
4. Insert a new fuse of the same
capacity by using the fuse puller.
WARNING
332)Never replace a fuse with another
with a higher amp rating; DANGER OF
FIRE. If a general protection fuse
(MEGA-FUSE, MIDI-FUSE) is activated,
contact a Fiat Dealership.
333)If the newly inserted fuse blows again
after a short time, we recommend you to
have the electrical system checked to find
the cause and rectify it.
334)Never use a fuse with a larger
capacity than specified or a substitute
(such as a cable or foil). Doing so could
cause the circuit wires to overheat and
create a fire.
335)Never replace a blown fuse with metal
wires or other material.
336)Before replacing a fuse, make sure
that the ignition key has been removed and
that all the other services are switched off
and/or disengaged.
337)If a general protection fuse for safety
systems (airbag system, braking system),
power unit systems (engine system,
transmission system) or steering system
blows, contact a Fiat Dealership.
IMPORTANT
179)If it is necessary to wash the engine
compartment, take care not to directly hit
the fuse box and the window wiper motor
with the water jet
416AA0109871
417AA0110129
418AA0087304
234
IN AN EMERGENCY
REPLACEMENT OF
LAMP BULBS
338) 339) 340) 341) 342) 343) 344) 345)
Before replacing a bulb, ensure the
lamp is off. Do not touch the glass part
of the new bulb with your bare fingers;
the skin oil left on the glass will
evaporate when the bulb gets hot and
the vapour will condense on the
reflector and dim the surface.
NOTE If you are unsure of how to carry
out the work as required, we
recommend you to consult a specialist.
Be careful not to scratch the vehicle
body when removing a lamp and lens.
When it rains, or when the vehicle has
been washed, the inside of the lens
sometimes becomes foggy. This is the
same phenomenon as when window
glass mists up on a humid day, and
does not indicate a functional problem.
When the lamp is switched on, the heatwill remove the fog. However, if water
gathers inside the lamp, we
recommend you to have the lamp
checked.
Bulb location and capacity
When replacing a bulb, use a new bulb
with the same wattage and colour.
Outside
Front
Except for vehicles with high
intensity discharge headlamps
1. Position lamps: 5 W (W5W)
2. Front turn-signal lamps: 21 W
(PY21W/P21W)
3. Headlamps, high/low beam:
60/55 W (H4)
4. Type 1 Front fog lamps: 35 W (H8)
Daytime running lamps: 13 W (P13W)
Type 2 Daytime running lamps: 13 W
(P13W)5. Side turn-signal lamps (on fender) *1,
*2: 5W
6. Side turn-signal lamps (on outside
rear view mirror) *1
Vehicles with high intensity
discharge headlamps
1. Front turn-signal lamps: 21 W
(PY21W)
2. Position lamps/Daytime running
lamps
3. Headlamps, high/low beam: 25 W
(D5S)
4. Front fog lamps: 19 W (H16)
5. Side turn-signal lamps (on fender) *1,
*2: 5W
6. Side turn-signal lamps (on outside
rear view mirror) *1
*1: if so equipped.
*2: Have the lamps bulbs replaced at a
Fiat Dealership.
Codes in parentheses indicate bulb
types.
NOTE It is not possible to repair or
replace only the bulb for the side
turn-signal lamp (on fender). Check with
a Fiat Dealership when the lamp need
to be repaired or replaced.
419AA0030717420AHA104603
235
SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SERVICE PRECAUTIONS.......244
SCHEDULED SERVICING PLAN . .245
PERIODIC CHECKS..........250
DEMANDING VEHICLE USE.....250
CHECKING LEVELS..........251
CATALYTIC CONVERTER.......252
ENGINE OIL...............252
ENGINE COOLANT...........253
WASHER FLUID.............255
BRAKE FLUID..............255
CLUTCH FLUID.............256
POWER STEERING FLUID......257
BATTERY.................258
WIPER BLADE REPLACEMENT . . .260
GENERAL MAINTENANCE......261
VEHICLE CARE PRECAUTIONS. . .261
CLEANING THE INTERIOR OF
YOUR VEHICLE.............262
CLEANING THE EXTERIOR OF
YOUR VEHICLE.............263
TYRES...................267
243
SCHEDULED SERVICING PLAN
DIESEL ENGINE 4N15
Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre conditions/wear and adjust
pressure, if necessary●●●●●●●●●●
Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger
compartment, glove compartment,
instrument panel warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels
(1)●●●●●●●●●●
Check battery condition●●●●●●●●●●
Change engine coolant●
Adjust the tappet clearance (where there is
no hydraulic clearance adjustment)●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check
supply/engine management systems
operation, emissions and, for
versions/markets, where provided, engine
oil degradation
●●●●●●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
245
Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Perform the "Small Injection Quantity
Learning” procedure●●●●●●●●●●
Lubricate the appropriate points of the
transmission shaft●●●●●●●●●●
Visually inspect condition of: underbody
protection, pipes and hoses (exhaust, fuel
system), rubber elements (boots, sleeves,
bushes, etc.)
●●●●●●●●●●
Visually inspect the integrity of the steering
components and their fixings (including
gaskets and covers)
●●●●●●●●●●
Visually inspect the condition of the
turbocompressor flexible air intake
couplings and oil conduits (where present)
●●●●●
Check windscreen/rear window wiper blade
position/wear●●●●●
Check operation of the windscreen
wiper/washer system and adjust jets, if
necessary
●●●●●
Check cleanliness of bonnet and luggage
compartment locks, cleanliness and
lubrication of linkage
●●●●●
246
SERVICING AND MAINTENANCE
Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect conditions and wear of front
disc brake pads and operation of pad wear
indicator
●●●●●●●●●●
Visually inspect condition and wear of the
rear drum brake lining●●●●●●●●●●
Check the front and rear wheel bearing
clearances●●●
Visually check for any fluid leaks from the
automatic transmission (if leaks are found,
check the oil level)
●●●● ●●●●
Change the automatic transmission oil (14)●●
Visually check for any fluid leaks from the
manual transmission (if leaks are found,
check the oil level)
●●●● ●●●●
Change the manual transmission oil●●
Visually inspect the integrity of the
suspension system components and their
fixings
●●●●●●●●●●
Check handbrake lever travel and adjust, if
necessary●●●●●●●●●●
Check the brake and clutch pedal play●●●●●●●●●●
(14) To be done only in case of heavy use, only on a mileage basis.
247