2017 FIAT FULLBACK brake fluid

Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●● ●●● ●●
Change front and rear differential oil●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●● ●●●●
Change transfer case oil●●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
Replace fuel filter cartridge (4)
●●●●●
Replace air cleaner cartridge (5)●●●
Check the air filter cartridge for obstructions
or damage●● ●● ●● ●
Change the brake fluid (6)●●●●●
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
(4) In case of refueling with a type of diesel that does not comply with the Euro regulations, it is recommended to change this filter each 20,000 km.
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
248
SERVICING AND MAINTENANCE

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
operation of lighting system
(headlamps, direction indicators, hazard
warning lights, etc.);
tyre inflation pressure and condition;
tyre alignment;
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad
conditions and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves -
bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect condition of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter.
250
SERVICING AND MAINTENANCE

CHECKING LEVELS
1. Engine coolant reservoir 2. Brake fluid reservoir 3. Clutch fluid reservoir (where provided) 4. Engine oil cap 5. Engine oil
level gauge 6. Power steering fluid reservoir 7. Washer fluid reservoir 8. Battery
A— RHD versions
354) 355)
WARNING
354)Never smoke when performing operations in the engine compartment. Flammable gases and fumes may be present and risk igniting.
355)Be very careful when working in the engine compartment when the engine is hot: you may get burned. Remember that the fan may start
up if the engine is hot: this could injure you. Scarves, ties and other loose clothing might be pulled by moving parts.
454VANODIESEL3231
251

WASHER FLUID
Open the washer fluid reservoir cap and
check the level of washer fluid with the
dipstick. If the level is low, replenish the
container with washer fluid.
NOTE The washer fluid container
server serves the windscreen and
headlamps (if so equipped).
During cold weather
To ensure proper operation of the
washers at low temperatures, use a
fluid containing an anti-freezing agent.
363) 364)
WARNING
363)Do not travel if the windscreen
washer reservoir is empty: using the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
364)Some commercial additives for
windscreen washer fluid are flammable.
The engine compartment contains hot
components which may start a fire.
BRAKE FLUID
To check the fluid level
Check the brake fluid level in the
reservoir. The brake fluid level must be
between the “MAX” and “MIN” marks
on the reservoir.
The brake fluid level is monitored by a
float. When the brake fluid level falls
below the “MIN” mark, the brake fluid
warning lamp lights up.
The fluid level falls slightly with wear of
the brake pads, but this does not
indicate any abnormality.
If the brake fluid level falls markedly in a
short length of time, it indicates leaks
from the brake system. If this occurs,
we recommend you to have the vehicle
checked.
457AHA104599
458AHA102566
255

Fluid type
Use brake fluid conforming to DOT3 or
DOT4. The brake fluid is hygroscopic.
Too much moisture in the brake fluid will
adversely affect the brake system,
reducing the brake performance.
In addition, the brake fluid reservoir is
equipped with a special cap to prevent
the entrance of air, and this cap should
not be removed.
365) 366) 367) 368) 369) 370) 371) 372)
185) 186) 187)
WARNING
365)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
366)Some commercial windscreen washer
additives are flammable. The engine
compartment contains hot parts which
could start a fire on contact.
367)Do not travel with the windscreen
washer reservoir empty: the windscreen
washer is essential for improving visibility.
368)The cooling system is pressurised. If
necessary, only replace the plug with
another original one or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: risk of burns.
369)Take care in handling brake fluid as it
is harmful to the eyes, may irritate your skin
and also damage to painted surfaces.370)Use only the specified brake fluid. Do
not mix or add different brand of brake fluid
to prevent chemical reaction. Do not let
any petroleum-based fluid touch, mix with,
or get into the brake fluid. This will damage
the seals.
371)Clean the filler cap before removing
and close the cap securely after
maintenance.
372)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
IMPORTANT
185)Keep the reservoir tank cap closed to
prevent the brake fluid from deteriorating
except maintenance.
186)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
187)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
CLUTCH FLUID
To check the fluid level
The clutch fluid in the master cylinder
should be checked when performing
other underhood service. In addition,
the system should be checked for
leakage at the same time.
Check to make certain that the clutch
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir.
A rapid fluid loss indicates a leak in the
clutch system which should be
immediately inspected by a Fiat
Dealership.
459AHA106519
256
SERVICING AND MAINTENANCE

Fluid type
Brake fluid conforming to DOT 3 or
DOT 4 should be used. The reservoir
cap must be fully tightened to avoid
contamination from foreign matter or
moisture. DO NOT ALLOW
PETROLEUM- BASED FLUID TO
CONTACT, MIX WITH, OR OTHERWISE
CONTAMINATE THE BRAKE FLUID.
SEAL DAMAGE WILL RESULT.
373)
WARNING
373)Clutch fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
POWER STEERING
FLUID
374)
3)
To check the fluid level
Check the fluid level in the reservoir
while the engine is idling. Check to
make certain that the power steering
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir and top up the fluid, if
necessary.
WARNING
374)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
IMPORTANT
3)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
460AHA102582
257

203)Never spray or splash water on the
electrical components in the engine
compartment. Doing so could have an
adverse effect on the engine startability.
Exercise caution also when washing the
underbody; be careful not to spray water
into the engine compartment.
204)Some types of hot water washing
equipment apply high pressure and heat to
the vehicle. They may cause heat distortion
and damage to the vehicle resin parts and
may result in flooding of the vehicle interior.
Therefore maintain a good distance of
approx. 70 cm or more between the vehicle
body and the washing nozzle. Also, when
washing around the door glass, hold the
nozzle at a distance of more than 70 cm
and at right angles to the glass surface.
205)After washing the vehicle, drive the
vehicle slowly while lightly depressing the
brake pedal several times in order to dry
out the brakes. Leaving the brakes wet
could result in reduced braking
performance. Also, there is a possibility that
they could freeze up or become inoperative
due to rust, rendering the vehicle unable to
move.206)Using an automatic car wash, pay
attention to the following items, referring to
the operation manual or consulting a car
wash operator. If the following procedure is
not followed, it could result in damage to
your vehicle: 1 – the outside rear view
mirrors are retracted.2–Ifyour vehicle is
equipped with the pillar antenna, it can be
retracted. If your vehicle is equipped with
the roof antenna, it can be removed. 3 –
The wiper arms are secured in place with
tape.4–Ifyour vehicle has rain sensor
wipers, place the wiper switch lever in the
“OFF” position to deactivate the rain
sensor.
207)Waxes containing high abrasive
compounds should not be used.
208)Do not use a scrubbing brush or other
hard tools as they may damage the plastic
part surface.
209)Do not bring the plastic parts into
contact with petrol, light oil, brake fluids,
engine oils, greases, paint thinners and
sulphuric acid (battery electrolyte) which
may crack, stain or discolour the plastic
parts. If they touch the plastic parts, wipe
them off with soft cloth, chamois or the like
and an aqueous solution of neutral
detergent then immediately rinse the
affected parts with water.
210)Do not use a brush or other hard
implement on the wheels. Doing so could
scratch the wheels.
211)Do not use any cleaner that contains
an abrasive substance or is acidic or
alkaline. Doing so could cause the coating
on the wheels to peel or become
discoloured or stained.
212)Do not directly apply hot water using a
steam cleaner or by any other means.213)Contact with seawater and road
deicer can cause corrosion. Rinse off such
substances as soon as possible.
IMPORTANT
6)Detergents pollute the environment. Only
wash your vehicle in areas equipped to
collect and treat waste water from this type
of activity.
266
SERVICING AND MAINTENANCE

REFILL CAPACITIES
A— RHD vehicles
No. Quantity Lubricants
1Engine coolant
(Includes 0.65 litre in the reserve tank)7.7 litresPARAFLU UPContractual Technical Reference
N° F101.M01 (1)
2 Brake fluid As requiredDOT4
TUTELA TOP 4/SContractual Technical Reference
N° F005.F15
478VANODIESEL3231EM
290
TECHNICAL SPECIFICATIONS