176
SERVICING AND MAINTENANCE
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Check the cleanliness of the bonnet and luggage
compartment locks, cleanliness and lubrication of linkages●●●●●
Visually inspect conditions and wear of front and rear disc
brake pads and operation of pad wear indicator●●●●●●●●●●
Visually inspect conditions of the accessory drive belt(s)●●●●●●●●●●
Check tension of accessory drive belt (versions without
automatic tensioner)●●●●●●●●●●
Change the engine oil and replace the oil filter●●●●●●●●●●
Replace the spark plugs●●●●●
Replace the accessory drive belt(s)●
Replace the air filter cartridge (2)●●●●●
Change the brake fluid(3)
Replace the passenger compartment cleaner (2) (O) (●)
●●●●●
(2) If the vehicle is used in dusty areas, this cleaner should be replaced every 15,000 km.
(3) The brake fluid replacement has to be done every 2 years, irrespective of the mileage.
(O) Recommended operations
(●) Obligatory operations
SERVICE SCHEDULE (Diesel versions)
The checks listed in the Service Schedule, after reaching 120,000 km/6 years, must be cyclically repeated starting from the first
interval, thus following the same intervals as before.
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary. Check quick tyre repair kit recharge
conditions/expiry date (if provided)
●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation
●●●●●●●●●●
Visually inspect condition of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)
●●●●●
Check windscreen and rear window wiper blade
position/wear●●●●●
Check operation of the windscreen washer system and
adjust the jets, if necessary●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.177
Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Replace toothed timing drive belt (excluding 1.3 Multijet
16V versions)(4)
Replace fuel filter cartridge (5)
●●●
Replace the air filter cartridge (6)●●●●●
Change the brake fluid(7)
Replace the passenger compartment filter (6) (O) (●)
●●●●●
(4) Areas that are not dusty: recommended maximum distance 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or heavy conditions (cold climates, urban driving, long periods of idling): the recommended maximum distance is
60,000 km. The belt must be replaced every 4 years, regardless of distance travelled.
(5) If the car runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
(6) If the car is used in dusty areas, this cleaner must be replaced every 20,000 km.
(7) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(O) Recommended operations
(●) Mandatory operations
NOTE change automatic transmission oil and replace oil filter every 240,000 km.
179
Thousands of miles 12 24 36 48 60 72 84 96 108 120
PERIODIC CHECKS
Every1,000km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
Every3,000km, check and top up if
required: engine oil level.
DEMANDING USE OF THE
CAR
If the car is used mainly under one of
the following conditions:
law enforcement (or security service),
taxi service;
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Service Schedule:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
180
SERVICING AND MAINTENANCE
connect the positive cable (+) of the
battery charger to the positive battery
terminal E and the negative cable (–) to
sensor terminal D as shown;
turn on the battery charger. At the
end of the charging process, switch the
battery charger off;
after having disconnected the
charging device, reconnect connector A
to the sensor C as shown.
SERVICING
PROCEDURES
80) 81) 82)
The following pages contain the rules
on therequiredmaintenance
envisaged by the technical personnel
who designed the vehicle.
In addition to these specific
maintenance instructions specified for
routine scheduled servicing, there are
other components which may require
intervention or replacements over the
vehicle’s life cycle.
ENGINE OIL
83)
Engine oil level check
To ensure correct engine lubrication, the
oil must always be kept at the
prescribed level (see "Engine
compartment" in this chapter).
AIR CLEANER
180)
Replacing the air cleaner
See the "Scheduled servicing plan" for
the correct servicing intervals.
It is advisable to replace it with a
genuine spare part, designed especially
for this vehicle.
AIR CONDITIONING
SYSTEM MAINTENANCE
84) 85)
To ensure the best possible
performance, the air conditioning
system must be checked and undergo
maintenance at a Fiat Dealership at the
beginning of the summer.
WINDOWS
When cleaning the heated windscreen
and rear window be careful, if the
defrosting function is active, regarding
the temperature of the glass; also make
sure that children do not come into
contact with the heated surface. The
glass may be hot.
Never use an abrasive detergent to
clean the surface of the windows.
Do not use scrapers or sharp items that
might scratch the windows.
Spray the detergent on the cloth to be
191
EXHAUST SYSTEM
181) 182)
86)
Adequate maintenance of the engine
exhaust system represents the best
protection against leaks of carbon
monoxide into the passenger
compartment.
AUTOMATIC
TRANSMISSION
87)
Use only a gearbox fluid with the same
characteristics as those indicated in the
"Fluids and lubricants" table (see
"Technical specifications" chapter).
WARNING
180)The air intake system (air cleaner,
rubber hoses, etc.) can be a protection in
the case of blowbacks from the engine. DO
NOT REMOVE this system unless you
need to carry out repair or servicing
operations. Before starting the engine,
ensure that the system has not been
removed: failure to observe this precaution
may result in serious injury.181)Exhaust emissions are very
dangerous, and may be lethal. They
contain carbon monoxide, a colourless,
odourless gas which can cause fainting
and poisoning if inhaled.
182)The exhaust system may reach high
temperatures and may cause a fire if the
vehicle is parked on flammable material.
Dry grass or leaves can also catch fire if
they come into contact with the exhaust
system. Do not park or use the vehicle in a
place in which the exhaust system might
come into contact with flammable material.
IMPORTANT
80)It is recommended to have the vehicle
serviced by a Fiat Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts
and the necessary fluids. Do not carry out
any interventions if you don't have the
necessary experience.
81)Incorrect servicing of the vehicle or
failure to carry out operations or repairs
(when necessary) may lead to more
expensive repairs, damage to other
components or have a negative impact on
the vehicle performance. Have any
malfunction inspected immediately by a Fiat
Dealership.82)The vehicle is equipped with fluids
which are optimised or protecting its
performance and life and extending service
intervals. Do not use chemicals for washing
these components since they may damage
the engine, the gearbox or the climate
control system. This damage is not covered
by the vehicle’s warranty. If any component
needs to be washed due to malfunctioning,
use only the specific liquid for that
procedure.
83)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
84)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are
flammable and may explode, with the risk
of injuries. The use of non-approved
coolants or lubricants may adversely affect
system efficiency, leading to expensive
repairs.
85)The air conditioner system contains
coolant under high pressure: to avoid
injuries to people or damage to the system,
any coolant addition or repair that requires
to disconnect the cables must be carried
out by a Fiat Dealership.
193
BODYWORK
PRESERVING THE
BODYWORK
Paintwork
89)
7)
Touch up abrasions and scratches
immediately to prevent the formation of
rust.
Maintenance of paintwork consists of
washing the vehicle: the frequency
depends on the conditions and
environment in which the vehicle is
used. For example, it is advisable to
wash the vehicle more often in areas
with high levels of atmospheric pollution
or salted roads.
Some parts of the vehicle may be
covered with a matt paint which, in
order to be maintained intact, requires
special care: see the instructions in the
warning at the end of this paragraph
90).
To correctly wash the vehicle, follow
these instructions:
if the vehicle is washed remove the
aerial from the roof;
if high pressure jets or cleaners are
used to wash the vehicle, keep a
distance of at least 40 cm from thebodywork to avoid damage or
alteration. Build up of water could
cause damage to the vehicle in the long
term;
wash the bodywork using a low
pressure jet of water if possible;
wipe a sponge with a slightly soapy
solution over the bodywork, frequently
rinsing the sponge;
rinse well with water and dry with a
jet of air or a chamois leather.
Dry the less visible parts (e.g. door
frames, bonnet, headlight frames, etc.)
with special care, as water may
stagnate more easily in these areas. Do
not wash the vehicle after it has been
left in the sun or with the bonnet hot:
this may alter the shine of the
paintwork.
Exterior plastic parts must be cleaned
in the same way as the rest of the
vehicle.
IMPORTANT
Avoid parking under trees; the resin
dropped by trees makes the paintwork
go opaque and increases the possibility
of corrosion.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.Windows
Use specific detergents and clean
cloths to prevent scratching or altering
the transparency.
IMPORTANT Wipe the rear window
inside gently with a cloth following the
direction of the filaments to avoid
damaging the heating device.
Headlights
Use a soft cloth soaked in water and
detergent for washing cars.
IMPORTANT Never use aromatic
substances (e.g. petrol) or ketones (e.g.
acetone) for cleaning the plastic lenses
of the headlights.
IMPORTANT When cleaning with a
pressure washer, keep the water jet at
least 20 cm away from the headlights.
Engine compartment
At the end of every winter, wash the
engine compartment thoroughly, taking
care not to aim the jet of water directly
at the electronic control units or at the
windscreen/rear window wiper motors.
Have this operation performed at a
specialised workshop.
IMPORTANT The washing should take
place with the engine cold and the
ignition device in the STOP position.
After the washing operation, make sure
196
SERVICING AND MAINTENANCE
SUPPLIES
1.4 Turbo Multi Air(*)1.4 Turbo Multi Air(**)Prescribed fuels and original lubricants
Fuel tank (litres) 48 48
Unleaded petrol with RON no lower than 95
(EN 228 specifications)
including a reserve of (litres) 5 - 7 5 - 7
Engine cooling system (litres) 5.2 5.2Mixture of distilled water and PARAFLU
UP
50%(***)
Engine sump (litres) 3.2 3.2
SELENIA DIGITEK P.E.
Engine sump and filter (litres) 3.6 3.6
Transmission/differential casing
(litres)1.8 2.1 TUTELA TRANSMISSION GEARFORCE
Hydraulic brake circuit (kg) 0.83 0.83 TUTELA TOP 4/S
Windscreen and rear window
washer fluid reservoir (litres)2.5 2.5Mixture of water and
PETRONAS DURANCE SC35
(*) Versions with manual transmission
(**) Versions with dual clutch automatic transmission
(***) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60% mixture of PARAFLU
UPand 40%
demineralised water.
213