2017 CHEVROLET MALIBU cooling

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 297
The coolant surge tank pressurecap can be removed when thecooling system, including the surgetank pressure cap and upperradiator hose, is no longer hot.
1. Turn the pressure cap slowlycounterclockwise. If a hiss isheard, wait for that to stop.Ahissmeansthereisstillsome pressure left.
2. Keep turning the cap andremove it.
1.5L L4 Turbo and 2.0L L4 Turbo
Coolant Surge Tank
1.8L L4 Hybrid Coolant
Surge Tank
3. Fill the coolant surge tank withthe proper mixture to the markpointed to on the coolantsurge tank.
4. With the coolant surge tankcap off, start the engine and letit run until the upper radiatorhose starts getting hot. Watchout for the engine cooling fan.By this time, the coolant levelinside the coolant surge tankmay be lower. If the level islower, add more of the propermixture to the coolant surge
tank until the level reaches themark pointed to on the coolantsurge tank.
5. Replace the cap tightly.
Caution
If the pressure cap is not tightly
installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has an engine coolanttemperature gauge on theinstrument cluster to warn of engineoverheating. SeeEngine CoolantTe m p e r a t u r e G a u g e011 9.
If the decision is made not to lift thehood when this warning appears,get service help right away. Contactyour dealer for additionalinformation.
If the decision is made to lift thehood, make sure the vehicle isparked on a level surface.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
298 Vehicle Care
Then check to see if the enginecooling fans are running. If theengine is overheating, both fansshould be running. If they are not,do not continue to run the engineand have the vehicle serviced.
Caution
Running the engine without
coolant may cause damage or a
fire. Vehicle damage would not be
covered by the vehicle warranty.
If Steam Is Coming from the
Engine Compartment
{Warning
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down.
(Continued)
Warning (Continued)
Wait until there is no sign of
steam or coolant before you open
the hood.
If you keep driving when the
engine is overheated, the liquids
in it can catch fire. You or others
could be badly burned. Stop the
engine if it overheats, and get out
of the vehicle until the engine
is cool.
If No Steam Is Coming from
the Engine Compartment
If an engine overheat warning isdisplayed but no steam can be seenor heard, the problem may not betoo serious. Sometimes the enginecan get a little too hot when thevehicle:
.Climbs a long hill on a hot day.
.Stops after high-speed driving.
.Idles for long periods in traffic.
If the overheat warning is displayedwith no sign of steam:
1. Turn the air conditioning off.
2. Turn the heater on to thehighest temperature and to thehighest fan speed. Open thewindows as necessary.
3. When it is safe to do so, pull offthe road, shift to P (Park) orN(Neutral), and let theengine idle.
If the engine coolant temperaturegauge is no longer in the overheatzone, the vehicle can be driven.Continue to drive the vehicle slowlyfor about 10 minutes. Keep a safedistance from the vehicle in front.If the warning does not come backon, continue to drive normally andhave the cooling system checkedfor proper fill and function.
If the warning continues, pull over,stop, and park the vehicleright away.
If there is no sign of steam, idle theengine for three minutes whileparked. If the warning is stilldisplayed, turn off the engine until itcools down.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
314 Vehicle Care
FusesUsage
57 Transmissionauxiliary pump
58–
59 High-beamheadlamps
60 Cooling fan
61–
62–
63–
65 A/C (HEV)
67–
68–
69 Right low-beam HIDheadlamp
70 Left low-beam HIDheadlamp
72 Starter pinion
74 Starter motor
75 Engine control module
76 Powertrain off engine
77–
FusesUsage
78 Horn
79 Washer pump
81 Transmission controlmodule/Engine controlmodule
83 Ignition coil
84 Powertrain on engine
85 Engine control moduleswitch 2
86 Engine control moduleswitch 1
87 SAIR pump
88 Aeroshutter
89 Headlamp washer
91–
92 TPIM MGU pump
93 Active headlampleveling
95 SAIR solenoid
96 Fuel heater
97–
99 Coolant pump
RelaysUsage
04 AC DC inverter
20 Rear defogger
25 Front wiper control
31 Run/Crank
37 Front wiper speed
42 Transmissionauxiliary pump
64 A/C control
66 Powertrain
71 Low-beam HIDheadlamps
73 Starter motor
80 Starter pinion
90 SAIR solenoid
94 Headlamp washer
98 SAIR pump

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 337
Warning (Continued)
affect the braking and handling of
the vehicle. Tires can lose air,
and cause loss of control, causing
acrash.Alwaysusethecorrect
wheel, wheel bolts, and wheel
nuts for replacement.
Caution
The wrong wheel can also cause
problems with bearing life, brake
cooling, speedometer or
odometer calibration, headlamp
aim, bumper height, vehicle
ground clearance, and tire or tire
chain clearance to the body and
chassis.
Used Replacement Wheels
{Warning
Replacing a wheel with a used
one is dangerous. How it has
been used or how far it has been
driven may be unknown. It could
fail suddenly and cause a crash.
When replacing wheels, use a
new GM original equipment
wheel.
Tire Chains
{Warning
If the vehicle has 245/45R18 or
245/40R19 size tires, do not use
tire chains. There is not enough
clearance. Tire chains used on a
vehicle without the proper amount
of clearance can cause damage
to the brakes, suspension,
or other vehicle parts. The area
damaged by the tire chains could
cause loss of control and a crash.
(Continued)
Warning (Continued)
Use another type of traction
device only if its manufacturer
recommends it for the vehicle's
tire size combination and road
conditions. Follow that
manufacturer's instructions. To
avoid vehicle damage, drive slow
and readjust or remove the
traction device if it contacts the
vehicle. Do not spin the wheels. If
traction devices are used, install
them on the front tires.
Caution
If the vehicle is equipped with a
tire size other than 245/45R18 or
245/40R19, use tire chains only
where legal and only when
necessary. Use low profile chains
that add no more than 12 mm
thickness to the tire tread and
inner sidewall. Use chains that
are the proper size for the tires.
(Continued)

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Service and Maintenance 371
Maintenance ScheduleAdditional RequiredServices - Normal
12 000 km/7,500 mi24 000 km/15,000 mi36 000 km/22,500 mi48 000 km/30,000 mi60 000 km/37,500 mi72 000 km/45,000 mi84 000 km/52,500 mi96 000 km/60,000 mi108 000 km/67,500 mi120 000 km/75,000 mi132 000 km/82,500 mi144 000 km/90,000 mi156 000 km/97,500 mi168 000 km/105,000 mi180 000 km/112,500 mi192 000 km/120,000 mi204 000 km/127,500 mi216 000 km/135,000 mi228 000 km/142,500 mi240 000 km/150,000 mi
Rotate tires and perform Required Services.Check engine oil level and oil life percentage.Change engine oil and filter, if needed.@@@@@@@@@@@@@@@@@@@@
Replace passenger compartment air filter. (1)@@@@@@
Inspect evaporative control system. (2)@@@
Replace engine air cleaner filter. (3)@@@
Change automatic transmission fluid. (1.8LHybrid only.)@
Replace spark plugs. (1.8L Hybrid only.) Inspectspark plug wires.@
Replace spark plugs. (Except 1.8L Hybrid.)Inspect spark plug wires.@@
Drain and fill engine cooling system and PowerElectronics cooling system. (4)@
Visually inspect accessory drive belts. (5)@
Replace brake fluid. (6)
Footnotes—MaintenanceSchedule Additional RequiredServices - Normal
(1)Or every two years, whichevercomes first. More frequentpassenger compartment air filter
replacement may be needed ifdriving in areas with heavy traffic,poor air quality, high dust levels,or environmental allergens.Passenger compartment air filterreplacement may also be needed ifthere is reduced airflow, window
fogging, or odors. Your GM dealercan help determine when to replacethe filter.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
372 Service and Maintenance
(2)Visually check all fuel and vaporlines and hoses for properattachment, connection, routing, andcondition.
(3)Or every four years, whichevercomes first. If driving in dustyconditions, inspect the filter at eachoil change or more often as needed.
(4)Or every five years, whichevercomes first. SeeCooling System(Engine)0293orCooling System(Power Electronics)0294.
(5)Or every 10 years, whichevercomes first. Inspect for fraying,excessive cracking, or damage;replace, if needed.
(6)Replace brake fluid every fiveyears. SeeBrake Fluid0300.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Service and Maintenance 373
Maintenance ScheduleAdditional RequiredServices - Severe
12 000 km/7,500 mi24 000 km/15,000 mi36 000 km/22,500 mi48 000 km/30,000 mi60 000 km/37,500 mi72 000 km/45,000 mi84 000 km/52,500 mi96 000 km/60,000 mi108 000 km/67,500 mi120 000 km/75,000 mi132 000 km/82,500 mi144 000 km/90,000 mi156 000 km/97,500 mi168 000 km/105,000 mi180 000 km/112,500 mi192 000 km/120,000 mi204 000 km/127,500 mi216 000 km/135,000 mi228 000 km/142,500 mi240 000 km/150,000 mi
Rotate tires and perform Required Services.Check engine oil level and oil life percentage.Change engine oil and filter, if needed.@@@@@@@@@@@@@@@@@@@@
Replace passenger compartment air filter. (1)@@@@@@
Inspect evaporative control system. (2)@@@
Replace engine air cleaner filter. (3)@@@
Change automatic transmission fluid.@@@
Replace spark plugs. (1.8L Hybrid only.) Inspectspark plug wires.@
Replace spark plugs. (Except 1.8L Hybrid.)Inspect spark plug wires.@@
Drain and fill engine cooling system and PowerElectronics cooling system. (4)@
Visually inspect accessory drive belts. (5)@
Replace brake fluid. (6)
Footnotes—MaintenanceSchedule Additional RequiredServices - Severe
(1)Or every two years, whichevercomes first. More frequentpassenger compartment air filterreplacement may be needed if
driving in areas with heavy traffic,poor air quality, high dust levels,or environmental allergens.Passenger compartment air filterreplacement may also be needed ifthere is reduced airflow, window
fogging, or odors. Your GM dealercan help determine when to replacethe filter.
(2)Visually check all fuel and vaporlines and hoses for properattachment, connection, routing, andcondition.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
374 Service and Maintenance
(3)Or every four years, whichevercomes first. If driving in dustyconditions, inspect the filter at eachoil change or more often as needed.
(4)Or every five years, whichevercomes first. SeeCooling System(Engine)0293orCooling System(Power Electronics)0294.
(5)Or every 10 years, whichevercomes first. Inspect for fraying,excessive cracking, or damage;replace, if needed.
(6)Replace brake fluid every fiveyears. SeeBrake Fluid0300.
Special Application
Services
.Severe Commercial UseVehicles Only: Lubricate chassiscomponents every oil change.
.Have underbody flushing serviceperformed. See "UnderbodyMaintenance" inExteriorCare0358.
Additional
Maintenance and Care
Yo u r v e h i c l e i s a n i m p o r t a n tinvestment and caring for it properlymay help to avoid future costlyrepairs. To maintain vehicleperformance, additionalmaintenance services may berequired.
It is recommended that your dealerperform these services—theirtrained dealer technicians knowyour vehicle best. Your dealer canalso perform a thoroughassessment with a multi-pointinspection to recommend when yourvehicle may need attention.
The following list is intended toexplain the services and conditionsto look for that may indicateservices are required.
Battery
The 12-volt battery supplies powerto start the engine and operate anyadditional electrical accessories.