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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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222 Driving and Operating
Inspection
Pull the parking brake lever slowly
from the fully released position while
counting the clicks produced as the
lever engages ratchet plate notches
to check that it can be raised the
proper amount and the lever is held
firmly.
If the number of notches is not
within the standard value range
below, adjust it to the standard
value. Lever stroke is 6 to 8
notches.
Number of notches before parking
brake is set when lever is pulled
slowly from released position withpull force of about 147 N (15 kgf/
33 lbs).
See
Maintenance Schedule 0345
and Additional Maintenance and
Care 0375.
Exhaust Brake
(Diesel Only)
Exhaust Brake Switch
When turned on, the system
increases the amount of power
absorbed by the engine while
coasting in gear. Whenever slowing
down the vehicle, such as on down
grades, in city traffic or approaching
stop signals, this brake system may
be used.
To turn on the exhaust brake system
while driving, pull the lever
backward. The exhaust brake
indicator light comes on. For
vehicles with the 3.0L diesel engine,
the exhaust brake will engage
automatically when the accelerator
pedal is released and vehicle speed
is above 5 km/h (3 MPH). For
vehicles with the 5.2L diesel engine,
the exhaust brake will engage
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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238 Driving and Operating
2. Loosen the drain plug andmove the priming pump (1) up
and down by hand between
10 and 20 times.
3. Fully tighten the drain plug (2) and move the priming pump (1)
several times.
Fuel Filter (Engine-side)
1. Attach a plastic hose to the drain plug (2) on the bottom of
the engine-side fuel filter (1)
and put the other end of the
hose in a container placed
beneath the filter.
2. Loosen the drain plug andmove the priming pump up and
down by hand between 10 and
20 times.
3. Fully tighten the drain plug and move the priming pump several
times.
4. Test run the engine and check that there are no fuel leaks
from the drain plug of the
engine-side fuel filter. Also
check that the water separator
(fuel filter) warning light
stays off.
Running Out of Fuel
(Diesel)
When the Fuel Tank is Empty
When the fuel tank is empty, air will
enter the fuel system, so refueling
alone will not be enough to restart
the engine. Use the following
methods to bleed the fuel system.
Bleeding the Fuel System
Steps for Refueling
1. Follow the directions in "Parking Brake Lever" under
Parking Brake 0221.
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 243
Optional PTO switches are available
from your dealer to ease installation
of a PTO.
The optional PTO main switch and
PTO engine speed control switch
can be used increase the engine
idle r/min without additional
programming. Pressing the PTO
main switch once will activate the
PTO mode and raise the idle up
speed up to the preset 800 r/min.
Once in PTO mode the PTO engine
speed control switch can be used to
adjust the idle speeds between the
preset 1,300 and 1,700 r/min.
Moving the selector lever from park
or neutral, applying the brake pedal
or releasing the parking brake will
cancel PTO mode and return the
engine idle speed to normal. For
additional details about PTO
programming, contact your dealer.
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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246 Vehicle Care
Warning (Continued)
vehicle or its equipment. If you
have any questions about
carrying out some service, have
the work done by a skilled
technician.
To prevent personal injury, keep
hands, tools and clothing clear of
the engine cooling fan when the
engine is running.
The engine, exhaust pipe and
radiator will be hot immediately
after the vehicle is driven. Be
careful around these parts to
prevent burns. Perform all checks
when the engine is cold.
Do not perform work near an
open flame or other heat sources.
Do not let the engine run in poorly
ventilated garages or sheds. This
could cause carbon monoxide
poisoning.(Continued)
Warning (Continued)
Performing maintenance work on
a truck or chassis can be
dangerous. In trying to do some
jobs, you can be seriously injured.
Do your own maintenance work
only if you have the required
know-how and the proper tools
and equipment for the job. If you
have any doubts, contact your
dealer.
You and others could be seriously
injured.
For gasoline vehicles, pull firmly on
the parking brake lever and put the
transmission in neutral. Move the
selector lever to “P”and make sure
the shift indicator displays "P".
For diesel vehicles, pull firmly on the
parking brake lever and move the
selector lever to "P" and make sure
the shift indicator displays "P".
Make sure to turn off the engine and
remove the key from the engine
control switch before performing any
checks. Select a place with a solid and level
surface to perform the checking and
maintenance work. Make sure to
chock the wheels. It would be very
dangerous if the vehicle started
to move.
For gasoline vehicles, when
performing work on the electrical
system, be sure to remove the cable
from the negative terminal on the
battery.
For diesel vehicles, when
performing work on the electrical
system, begin by turning the engine
control switch to the "LOCK"
position, wait at least 3 minutes, and
then disconnect the negative cable
from the negative terminal on
battery. If the negative cable is
disconnected within 3 minutes, the
engine control module may
malfunction.
For gasoline vehicles, when working
on the fuel line or fuel pump,
remove the fuel tank filler cap. The
fuel system is under pressure and
the fuel will overspill unless the
pressure is relieved, possibly
leading to combustion or a fire.
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Vehicle Care 247
For diesel vehicles, when working
on the fuel line or fuel filter, remove
the fuel tank filler cap. The fuel
system is under pressure and the
fuel will overspill unless the
pressure is relieved, possibly
leading to combustion or a fire.
Do not make engine adjustments
yourself. Be sure to consult your
dealer.
Use only appropriate tools.
Oils, brake fluid and engine coolant
have lubrication, cooling and rust
prevention functions. If these liquids
deteriorate through loss or
contamination, it will cause a
decline in the performance of the
parts and such problems as seizure
or malfunctioning. Replenish or
change these liquids when
performing the checks (daily and
periodic checks) as required by the
relevant regulations or in
accordance with the Maintenance
Schedule (when either the specified
driving distance or period of time,
whichever comes first, has expired).Confirm that all systems and
components are normal after
performing the work.
Do not leave the removed parts or
tools in the engine compartment.
They could damage the equipment if
caught in the belts or other moving
components.
Dirty water, dirt and other impurities
seriously impair the effectiveness of
the oil, grease and fluids, and
damage the parts. Exercise all due
caution to prevent waste or other
refuse from coming in contact with
parts or materials that have been
removed when changing or
replenishing them.
Do not step on the engine or climb
onto it. You could cause an engine
failure by, for example, damaging
the cylinder head cover or various
connectors.
Electric Welding
Careless electric welding of vehicle
parts can cause welding current to
flow back through the vehicle’s
ground circuit and damage electrical
and electronic parts so that they donot function normally. Whenever
electric welding is necessary,
consult your dealer.
Cab Tilting
Before Tilting the Cab (Single Cab
Model)
{Warning
To help avoid personal injury and
property damage:
. Park the vehicle on level
ground and check that there
is enough space in front of
and above the cab.
. Set the parking brake firmly
and block the front wheels.
. Move the selector lever in
the "P" position.
. Secure loose articles in
the cab.
. Stop the engine.
. Close the cab door.
(Continued)
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Vehicle Care 261
For the crew cab diesel vehicle, the
dipstick is located beneath the
rear-of-engine inspection panel.
After unlatching the A/T fluid
inspection cover, the dipstick will be
visible.For the single cab gasoline vehicle,
the dipstick is located to the right
side of the automatic transmission
at the rear of the engine. Tilt the cab
up to inspect it.
For the crew cab gasoline vehicle,
the dipstick is located beneath the
rear-of-engine inspection panel.
After unlatching the A/T fluid
inspection cover, the dipstick will be
visible.
Inspection
Wait at least 30 minutes before
checking the transmission fluid if
you have been driving at high speed
for a long period of time, in city/
heavy traffic or while pulling a trailer.1. Start the engine, and drive the vehicle for approximately
10 minutes to warm up the
engine. During 10 minutes, the
automatic transmission fluid
should reach a temperature of
approximately 70 - 80 °C
(158 - 176 °F). During the
winter when temperatures are
low, adjust the amount of
driving time according to the
actual conditions.
2. Park the vehicle on level ground, and firmly apply the
parking brake.
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Vehicle Care 285
Engine:
Removal or rendering engine speed
governor, if so equipped, inoperative
so as to allow engine speed to
exceed manufacturer specifications.
Fan and Drive:
.Removal of fan clutch or
rendering clutch inoperative.
. Removal of the fan shroud.
Air Intake:
. Removal of air cleaner silencer.
. Reversing air cleaner cover.
Exhaust:
. Removal of muffler, catalytic
converter, and/or resonator.
. Removal of exhaust pipes and
exhaust pipe clamps.
. For diesel vehicles, removal or
modification of diesel particulate
filter (DPF).
. For diesel vehicles, removal or
modification of selective catalytic
reduction (SCR) catalyst.Automatic Transmission
Shift Lock Control
Function Check
(Diesel Only)
When the Selector Lever
Cannot be Moved From the "P"
Position
Perform the following when the
selector lever cannot be moved from
the "P" position.
When performing the below
operations, make sure the parking
brake is securely engaged.
1. Securely pull the parking brake lever and stop the engine.
2. Remove the cup holder (1) byremoving the three Torx®
bolts (2).
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Vehicle Care 299
The Location of Fuses and Relays
The fuses (3) and relays (2) are
located in the lower part of the
instrument panel in the center and
in the left rear of the cab.
The cover (1) must be opened in
order to carry out inspection and
replacement. In addition, the
cover (1) of the relay box at the left
rear of the cab must also be opened
at this time.
If you should spill water or a
beverage on the cover, wipe it off
before opening the cover.
The area around the cover may get
warm when the vehicle is being
driven, but this is not abnormal.Replacing Fuses
1. Before replacing fuses, firmly apply the parking brake, move
the selector lever to the
P (Park) position, and turn the
engine control switch to the
LOCK position.
2. The fuse puller is stored in the fuse box inside the cab. Place
the fuse puller on the fuse and
pull it out.
3. If the fuse appears asshown (2), the fuse is blown.
Replace with a spare fuse (1).
Spare fuses are stored in the
fuse box inside the cab.