Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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328 Vehicle Care
Warning (Continued)
Never tow the vehicle to start
because a surge forward when
the engine starts could cause a
collision with the tow vehicle.
Also, this vehicle has a 12-volt
battery, 12-volt starting system
and a negative ground electrical
system; be sure the vehicle or
equipment used to jump start your
engine is also 12-volt. Use of any
other system may damage the
vehicle's electrical components.
Under no circumstances should
the battery's positive and negative
terminals be put in contact with
one another.
When connecting the cables,
under no circumstances should
the clips be allowed to touch each
other.(Continued)
Warning (Continued)
Do not disconnect a battery
terminal with the engine running.
It could cause a breakdown in the
electrical system.
You and others could be seriously
injured.
If you notice battery fluid leaking,
have an inspection carried out
immediately by the nearest dealer.
Diesel engine vehicles have more
than one battery because of the
higher torque required to start a
diesel engine. This procedure can
be used to start a single-battery
vehicle from any of the diesel
vehicle's batteries. However, at low
temperatures, it may not be possible
to start a diesel engine from a single
battery from another vehicle. 1. Use a vehicle that has a charged battery with the same
voltage. Make sure that the
other vehicle also has a 12-volt
starting system, and that it is the negative (–) terminal which
is grounded (attached to the
engine block, or frame rail).
2. Position the vehicle with the good (charged) battery so that
the booster (jumper) cables will
reach. But never let the
vehicles touch. Also, be sure
the booster cables to be used
do not have loose or missing
insulation.
3. In both vehicles, turn off the ignition (engine control) switch
and all lights and accessories
except the hazard flasher or
any lights needed for the work
area. In both vehicles, apply
the parking brake firmly and
move the selector lever to the
"P" position.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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334 Vehicle Care
Apply the parking brake before
disconnecting from the towing
vehicle. Check and fill rear axle with
oil, if required.
Rear End Towing
When towing a vehicle with rear
wheels raised, secure the steering
wheel to maintain straight-ahead
position. Make certain that the front
axle is not loaded beyond the front
axle gross axle weight rating
(GAWR) as indicated on the
vehicle's VIN and weight rating plate
(diesel) or the vehicle's "Vehicle
Certification and Greenhouse Gas
(GHG) Emissions Plate" (gasoline).
Special Towing Instructions1. All state and local laws regarding such items as
warning signals, night
illumination, speed, etc., must
be followed.
2. Safety chains must be used.
3. No vehicle should ever be towed over 88 km/h (55 mph). 4. Loose or protruding parts of
damaged vehicles should be
secured prior to moving.
5. A safety chain system completely independent of the
primary lifting and towing
attachment must be used.
6. Operators should refrain from going under a vehicle which is
being lifted by the towing
equipment unless the vehicle is
adequately supported by safety
stands.
7. No towing operation which for any reason jeopardizes the
safety of the wrecker operator
or any bystanders or other
motorists should be attempted.Appearance Care
Exterior Care
Exterior Finish
The paint finish on your vehicle
provides beauty, depth of color,
gloss retention and durability.
While cleaning the vehicle, do not
grip the roof marker lights to prevent
damage or water leakage.
Washing
The best way to preserve your
vehicle's finish is to keep it clean by
washing it often.
Wash the vehicle in lukewarm or
cold water. Do not use hot water or
wash your vehicle in the direct rays
of the sun. Do not use strong soap
or chemical detergents. All cleaning
agents should be flushed promptly
from the surface and not allowed to
dry on the finish.
These vehicles are designed to
operate under normal environmental
conditions to withstand natural
elements. However, unusual
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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338 Vehicle Care
form when rinsing with water. Clean
the blade by wiping with a cloth
soaked in a solution of one-half
water and one-half methanol
alcohol. Then rinse the blade with
water.
The windshield wiper arms may be
swung out, away from the glass, to
provide easy access for cleaning.
Do not hang on to the roof marker
lights while cleaning the windshield
or damage may occur (resulting in
possible water leakage).
External Diesel Engine
Cleaning
The engine does not need periodic
cleaning, nor is it recommended.
If you insist on cleaning the engine,
clean it only when it is cold, never
when it is warm or hot, and never
when the engine is running.
Spraying or pouring water or other
fluids on your engine when it is
warm or hot, or when it is running,
can cause serious damage to the
engine and its components,
particularly the fuel supply pump.
Handling the Radiator and
Charge Air Cooler
Cleaning the Radiator Core and
Charge Air Cooler Core
Diesel
Gasoline
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Service and Maintenance 369
2. Checks performed at theengine
.Fan belt looseness and
damage
. Engine oil level
. Engine coolant level
. Power steering fluid level
3. Checks performed from the driver's seat
.Brake fluid level
. Brake pedal free play
. Operation of meters,
gauges and warning/
indicator lights
. Engine startability,
abnormal noise and color of
exhaust gases
. Parking brake lever stroke
. Windshield washer fluid
spray condition and
windshield wiper
effectiveness
. Windshield washer fluid
level .
Steering wheel position and
free play
. Operation of horn and turn
signal lights
. Door lock operation
4. Checks performed during a walk around the vehicle
.Illumination, flashing,
contamination, damage and
obstruction of lights
. Contamination, damage ad
obstruction of windows,
mirrors and reflectors
. Leaf spring damage
. Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Water separator
5. Checking wheels and tires .Air pressure
. Cracks and other damage
. Abnormal wear
. Tread depth
. Mounting condition of all
wheel nuts 6. Checks performed after the
engine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats (Continued)
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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370 Service and Maintenance
Warning (Continued)
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals.
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident. The
driver could be seriously injured
when not wearing the proper
footwear.
Electrical System
Following the after-delivery service,
it is the owner's responsibility to
check all wiring periodically for
cracked, chafed or oil-soaked
insulation and maintain it in a clean
and tight condition to ensure
satisfactory operation of the
electrical system.
Headlights and Turn Signal
Lights
Turn the engine control switch to the
"ON" position, and then check the
way in which the headlights, turn
signal lights, and other exterior
lights come on and flash. In
addition, press the brake pedal to
confirm whether the stop lights
come on, and shift the transmission
to "R" position to confirm whether
the back up lights come on. Also
examine the lights for discoloration,
damage, and looseness.Front
1. Roof Marker Lamp (Identification/
Clearance Lamp)
2. Front Turn Signal Lamp
3. Side Turn Signal Lamp/ Sidemarker Lamp
4. Cornering Lamp
5. Side Reflector
6. Headlamp/Parking Lamp
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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376 Service and Maintenance
one side, unusual sounds when
braking, increased brake pedal
travel or harder pedal. The front and
rear brakes are attached to an auto
adjuster mechanism. If there are no
defects, as the pedal travel is
properly maintained, adjustments
are not necessary. Check regularly
that the brake fluid reservoir
(left-hand side of the instrument
panel) or HBB reservoir (5500HD,
5500XD models: left side behind the
cab) is properly filled and check for
fluid leaks. Any of these conditions
could indicate the need for brake
system inspection and/or service.
G: Exhaust System :Be alert for
any changes in the sound of the
exhaust system or any smell of
fumes. These are signs the system
may be leaking. Have it checked
and/or repaired at once. (Refer to
"Engine Exhaust Emissions Caution
(Carbon Monoxide)" under Engine
Exhaust 0178).
H: Windshield Wipers and
Washers : Check operation and
condition of the wiper blades. Check
the flow of the washer spray. I: Defroster :
Turn the outlet
selector knob to "Defroster" and the
fan speed control knob to the fully
clockwise position. Then check the
airflow from the ducts at the inside
base of the windshield.
J: Rearview Mirrors and Sun
Visors : Check that friction joints
hold mirrors and sun visors in place.
K: Horn : Sound the horn, now and
then, to be sure it works.
L: Lap-Shoulder Belts : Check the
seat belt system (including webbing,
buckles, latch plates and anchors)
for proper operation, and for
damage.
M: Seat Adjusters : When
adjusting the driver's manual seat,
be sure the seat adjusters latch by
pushing the seat forward and
backward. Do not attempt to adjust
the seat when the vehicle is in
motion.
N: Lamps : Check panel lighting,
warning lamps, indicator lamps and
interior lamps. On the outside,
check: license plate lamps, side
marker lamps, reflectors on outside mirrors, headlamps, parking lamps,
identification and clearance lamps,
taillights, brake lamps, turn signals,
cornering lamps, backup lamps and
hazard warning flashers. Have
headlamp aim checked immediately
if beams seem improperly aimed.
O: Glass, Mirrors, Lights and/or
Reflectors Condition :
Look for
broken, scratched, dirty or damaged
glass, mirrors, lamps or reflectors
that could reduce the view or
visibility, or cause injury. Replace,
clean or repair promptly.
P: Door Latches : Check that doors
close, latch and lock tightly. Check
for broken, damaged or missing
parts that might prevent tight
latching.
Q :Tilt Cab (Driving Position) : Be
sure the tilt lever is down and
locked.
R: Fluid Leaks : Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked for
a while. If you notice diesel fumes or
fluid at any time, have the cause
found and corrected at once.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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410 Index
Fuel (cont'd)Economy Driving . . . . . . . . . . . . . . . 29
Filling the Tank . . . . . . . . . . . . . . . 240
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Foreign Countries . . . . . . . . . . . . 232
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Running out of Fuel . . . . . . . . . . . 238
Water in Fuel . . . . . . . . . . . . . . . . . 236
Fuel for Diesel Engines . . . . . . . . . 232
G
Gauges
Diesel Exhaust Fluid (DEF) . . . . . 83
Engine Coolant Temperature . . . 82
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Odometer . . . . . . . . . . . . . . . . . . . . . . . 80
Speedometer . . . . . . . . . . . . . . . . . . . 80
Tachometer . . . . . . . . . . . . . . . . . . . . . 81
Trip Odometer . . . . . . . . . . . . . . . . . . 80
Warning Lights andIndicators . . . . . . . . . . . . . . . . . . . . . 76
General Information Vehicle Care . . . . . . . . . . . . . . . . . . 245
Getting In and Out of the
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 35
Glove Box . . . . . . . . . . . . . . . . . . . . . . . 61
GM Mobility Reimbursement Program . . . . . . . . . . . . . . . . . . . . . . . 400
H
Hazard Warning Flashers . . . . . . . 105
Headlamps
Aiming . . . . . . . . . . . . . . . . . . . . . . . . 288
Bulb Replacement . . . . . . . 288, 291
Daytime Running Lamps(DRL) Indicator Light . . . . . . . . . . 92
Flash-to-Pass . . . . . . . . . . . . . . . . . 104
High-Beam On Light . . . . . . . . . . . . 92
High/Low Beam Changer . . . . . 104
Heated Mirrors . . . . . . . . . . . . . . . . . . . 40
Heater Engine . . . . . . . . . . . . . . . . . . . . . . . . 173
Heating . . . . . . . . . . . . . . . . . . . . . . . . . 126
High Idle System . . . . . . . . . . . . . . . 174
High-Beam On Light . . . . . . . . . . . . . 92
Hill and Mountain Roads . . . . . . . . 144
Hooks Shopping Bag . . . . . . . . . . . . . . . . . . 64
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
I
Idle Shutdown . . . . . . . . . . . . . . . . . . 174
Ignition Positions . . . . . . . . . . . . . . . 163
Infants and Young Children, Restraints . . . . . . . . . . . . . . . . . . . . . . 57
Information on Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 64 Instrument Cluster . . . . . . . . . . . . . . . 77
Instrument Panel
Storage Area . . . . . . . . . . . . . . . . . . . 61
Introduction . . . . . . . . . . . . . . . . . . . . . . . 2
J
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . . . 326
K
Keyless EntryRemote (RKE) System . . . . . . . . . 32
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
L
Lamps
Cargo . . . . . . . . . . . . . . . . . . . . . . . . . 107
Cornering . . . . . . . . . . . . . . . . . . . . . 106
Dome . . . . . . . . . . . . . . . . . . . . . . . . . 107
Exterior Controls . . . . . . . . . . . . . . 103
Interior . . . . . . . . . . . . . . . . . . . . . . . . 298
License Plate . . . . . . . . . . . . . . . . . 297
Malfunction Indicator (CheckEngine) . . . . . . . . . . . . . . . . . . . . . . . 84
Roofmarker . . . . . . . . . . . . . . . . . . . 295
Sidemarker . . . . . . . . . . . . . . . . . . . 295
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . . 53
Lighter, Cigarette . . . . . . . . . . . . . . . . 74
Lighting Illumination Control . . . . . . . . . . . 106
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Index 411
LightsAntilock Brake System
(ABS) Warning . . . . . . . . . . . . . . . . 87
Automatic Transmission Fluid Temperature . . . . . . . . . . . . . 88
Battery Warning . . . . . . . . . . . . . . . . 83
Brake System Warning . . . . . . . . . 84
Check Engine (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Cruise Control . . . . . . . . . . . . . . . . . . 92
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 92
Diesel Exhaust Fluid (DEF) . . . . . 90
Engine Oil Level Indicator . . . . . . 90
Engine Oil Pressure . . . . . . . . . . . . 89
Engine Shutdown Warning . . . . . 91
Exhaust Brake . . . . . . . . . . . . . . . . . . 88
Flash-to-Pass . . . . . . . . . . . . . . . . . 104
High-Beam On . . . . . . . . . . . . . . . . . . 92
High/Low Beam Changer . . . . . 104
Overdrive Off . . . . . . . . . . . . . . . . . . . 89
Reduced Engine Power . . . . . . . . 91
Seat Belt Reminders . . . . . . . . . . . . 83
Service Transmission Warning . . . . . . . . . . . . . . . . . . . . . . . 88
Service Vehicle Soon . . . . . . . . . . . 84
Wait to Start . . . . . . . . . . . . . . . . . . . . 89
Loading the Vehicle . . . . . . . . . . . . . . 64 Locks
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Door . . . . . . . . . . . . . . . . . . . . . 39
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 375
Maintenance Schedule . . . . . . . . . 345 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 378
Malfunction Indicator Lamp . . . . . . 84
Messages Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 97
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 40
N
New Vehicle Break-In . . . . . . . . . . . 162
Noise Control System . . . . . . . . . . 284
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 80Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Oil Engine . . . . . . . . . . . . . . . . . . . 251, 257
Pressure Light . . . . . . . . . . . . . . . . . . 89
Online Owner Center . . . . . . . . . . . 399
Operating Temperature . . . . . . . . . 172
Ordering Service Publications . . . . . . . . . . 403 Outlets
Power . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Overdrive Off . . . . . . . . . . . . . . . . . . . 215
Overdrive Off Light . . . . . . . . . . . . . . 89
Overheating, Engine . . . . . . . . . . . . 269
Owner Checks and Services . . . . 367
P
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . 221
Over Things That Burn . . . . . . . 176
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Perchlorate Materials Requirements, California . . . . . . 245
Port
USB . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Power Door Locks . . . . . . . . . . . . . . . . . . . . . 39
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 74
Reduced Engine Light . . . . . . . . . . 91
Steering Fluid . . . . . . . . . . . . . . . . . 273
Windows . . . . . . . . . . . . . . . . . . . . . . . 41
Power Take-Off (PTO) . . . . . . . . . . 242
Pregnancy, Using Seat Belts . . . . 53
Privacy Vehicle Data Recording . . . . . . . 405