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376 Service and Maintenance
one side, unusual sounds when
braking, increased brake pedal
travel or harder pedal. The front and
rear brakes are attached to an auto
adjuster mechanism. If there are no
defects, as the pedal travel is
properly maintained, adjustments
are not necessary. Check regularly
that the brake fluid reservoir
(left-hand side of the instrument
panel) or HBB reservoir (5500HD,
5500XD models: left side behind the
cab) is properly filled and check for
fluid leaks. Any of these conditions
could indicate the need for brake
system inspection and/or service.
G: Exhaust System :Be alert for
any changes in the sound of the
exhaust system or any smell of
fumes. These are signs the system
may be leaking. Have it checked
and/or repaired at once. (Refer to
"Engine Exhaust Emissions Caution
(Carbon Monoxide)" under Engine
Exhaust 0178).
H: Windshield Wipers and
Washers : Check operation and
condition of the wiper blades. Check
the flow of the washer spray. I: Defroster :
Turn the outlet
selector knob to "Defroster" and the
fan speed control knob to the fully
clockwise position. Then check the
airflow from the ducts at the inside
base of the windshield.
J: Rearview Mirrors and Sun
Visors : Check that friction joints
hold mirrors and sun visors in place.
K: Horn : Sound the horn, now and
then, to be sure it works.
L: Lap-Shoulder Belts : Check the
seat belt system (including webbing,
buckles, latch plates and anchors)
for proper operation, and for
damage.
M: Seat Adjusters : When
adjusting the driver's manual seat,
be sure the seat adjusters latch by
pushing the seat forward and
backward. Do not attempt to adjust
the seat when the vehicle is in
motion.
N: Lamps : Check panel lighting,
warning lamps, indicator lamps and
interior lamps. On the outside,
check: license plate lamps, side
marker lamps, reflectors on outside mirrors, headlamps, parking lamps,
identification and clearance lamps,
taillights, brake lamps, turn signals,
cornering lamps, backup lamps and
hazard warning flashers. Have
headlamp aim checked immediately
if beams seem improperly aimed.
O: Glass, Mirrors, Lights and/or
Reflectors Condition :
Look for
broken, scratched, dirty or damaged
glass, mirrors, lamps or reflectors
that could reduce the view or
visibility, or cause injury. Replace,
clean or repair promptly.
P: Door Latches : Check that doors
close, latch and lock tightly. Check
for broken, damaged or missing
parts that might prevent tight
latching.
Q :Tilt Cab (Driving Position) : Be
sure the tilt lever is down and
locked.
R: Fluid Leaks : Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked for
a while. If you notice diesel fumes or
fluid at any time, have the cause
found and corrected at once.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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378 Service and Maintenance
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.Usage Fluid/Lubricant
Automatic Transmission (Diesel
Engine) Automatic Transmission Fluid (GM Part No. 19354076).
Automatic Transmission (Gasoline
Engine) DEXRON
®-VI Automatic Transmission Fluid.
Battery Terminals Petroleum Jelly (outer surfaces)
Brake Fluid DOT 3 Hydraulic Brake Fluid (GM Part No. 19299818).
Cab-Door Hinges and Latches
Lubricant Multi-Purpose Lubricant, Superlube (GM Part No. 12346241) or equivalent
containing zinc oxide.
Chassis Lubricant Chassis Lubricant (GM Part No. 12377985) or high temperature equivalent.
Diesel Exhaust Fluid (DEF) Diesel Exhaust Fluid (GM Part No. 19286291) or diesel exhaust fluid that meets ISO 22241-1 or displays the API Diesel Exhaust Fluid
Certification Mark.
Driveshaft Center Bearing, Wheel
Hub Bearing Lubricant NLGI #2 or #3
Driveshaft, Universal Joints and
Sliding Sleeve Lubricant NLGI #1 or #2 multi-purpose type grease
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Service and Maintenance 379
UsageFluid/Lubricant
Engine Coolant (Diesel Engine) 50/50 mixture of clean, drinkable water and GM extended life coolant. (GM Part No. 12378560) SeeEngine Coolant0263.
Engine Coolant (Gasoline Engine) 50/50 mixture of clean, drinkable water and use only DEX-COOL
®coolant.
See Engine Coolant 0263.
Engine Oil (Diesel Engine) Engine oils with the letters CK-4 are required for your vehicle. The CK-4 designation can appear either alone or in combination with other American
Petroleum Institute (API) designations, such as API CK-4/SL. These letters
show API levels of quality. To determine the preferred viscosity for your
vehicle's diesel engine, seeEngine Oil (Gasoline)0257 orEngine Oil
(Diesel) 0251.
Engine Oil (Gasoline Engine) Engine oil meeting the dexos1™ specification of the proper SAE viscosity
grade. ACDelco dexos1 Synthetic Blend is recommended.
See Engine Oil (Gasoline) 0257 orEngine Oil (Diesel) 0251.
Hydraulic Brake Booster (If
Equipped) DEXRON
®-VI Automatic Transmission Fluid.
Power Steerig Fluid DEXRON
®-VI Automatic Transmission Fluid.
Rear Axle Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5
Rear Axle
(Limited slip differential (LSD)) Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5 for limited slip
differential together with limited slip differential lubricant additive (GM
Part No. 88900330) or equivalent.
Windshield Washer Solvent Automotive windshield washer fluid that meets regional freeze protection requirements.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Technical Data 393
Fuel
Fuel tank capacity
*6113 L (30.0 qt/24.9 gal) 113 L (30.0 qt/24.9 gal) 113 L (30.0 qt/24.9 gal)125 L (33.0 qt/27.5 gal)
Diesel Exhaust Fluid (DEF)
DEF tank capacity (Diesel Only) 16.0 L (4.23 gal)
Steering
Steering wheel free play 10 - 50 mm (0.39 - 1.97 in)
Power steering fluid capacity 1.5 L (1.6 qt)
Wheel
Wheel alignment Toe-in -2 to 2 mm (-0.08 to 0.08 in)
Camber 0°15’
Caster LH 2°50’, RH 3°40’
King pin 12°
Wheel hub bearing grease capacity 0.11 kg (0.24 lb)
Wheel stud nut torque : Front and rear 500 Y(50 kgf m/363 lb ft)
Disc Brakes
Model 3500/3500HD/4500HD 4500/4500XD/5500HD/5500XD
Brake size (Diameter x
Thickness) 293 x 40 mm (11.54 x 1.57 in) 363 x 42 mm (14.29 x 1.65 in)
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Index 407
IndexA
About Driving the Vehicle . . . . . . . . . 3
Accessories andModifications . . . . . . . . . . . . . . . . . . 245
Add-On Electrical Equipment . . . 241
Additional Maintenance
and Care . . . . . . . . . . . . . . . . . . . . . . 375
Adjustments Seat, Initial Drive . . . . . . . . . . . . . . . 44
Agreements
Trademarks and License . . . . . 125
Air Cleaner/Filter, Engine . . . . . . . 263
Air Conditioning . . . . . . . . . . . . . . . . 126
Air Filter, Passenger Compartment . . . . . . . . . . . . . . . . . 130
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 129
AM-FM Radio . . . . . . . . . . . . . . . . . . . 108
Antenna Fixed Mast . . . . . . . . . . . . . . . . . . . .113
Antilock Brake System (ABS) . . . 217 Warning Light . . . . . . . . . . . . . . . . . . . 87
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . . . 334
Interior . . . . . . . . . . . . . . . . . . . . . . . . 340
Ashtrays . . . . . . . . . . . . . . . . . . . . . . . . . 75
Assistance Program, Roadside . . . . . . . . . . . . . . . . . . . . . . 400 Audio Players
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Automatic Transmission . . . . . . . . . . . . . . . . . 204
Transmission Fluid . . . . . . . . . . . 260
Automatic Transmission Selector Lever . . . . . . . . . . . . . . . . 214
Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 285
Automatic Transmission Fluid Temperature Warning Light . . . . . 88
Automatic Transmission Overdrive Off . . . . . . . . . . . . . . . . . . 215
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . 124
Axle, Rear . . . . . . . . . . . . . . . . . . . . . . 283
B
Battery . . . . . . . . . . . . . . . . . . . . . . . . . 281
Battery - North America . . . . . . . . . 326
Battery Warning Light . . . . . . . . . . . . 83
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . 233
Blade Replacement, Wiper . . . . . 286
Brake
Exhaust . . . . . . . . . . . . . . . . . . . . . . 222
System Warning Light . . . . . . . . . . 84
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Antilock . . . . . . . . . . . . . . . . . . . . . . . 217
Exhaust Light . . . . . . . . . . . . . . . . . . . 88
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408 Index
Brakes (cont'd)Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Parking . . . . . . . . . . . . . . . . . . . . . . . 221
Braking . . . . . . . . . . . . . . . . . . . . . . . . . 137
Break-In, New Vehicle . . . . . . . . . . 162
Bulb Replacement
Headlamp Aiming . . . . . . . . . . . . . 288
Headlamps . . . . . . . . . . . . . . . . . . . 288
Headlamps and Front TurnSignal . . . . . . . . . . . . . . . . . . . . . . . 291
Interior Lamps . . . . . . . . . . . . . . . . 298
License Plate Lamps . . . . . . . . . 297
Roofmarker Lamps . . . . . . . . . . . 295
Sidemarker Lamps . . . . . . . . . . . 295
Taillamps, Turn Signal, Stoplamps, and Back-up
Lamps . . . . . . . . . . . . . . . . . . . . . . 297
Buzzers, Warning . . . . . . . . . . . . . . . 101
C
Cab Tilting . . . . . . . . . . . . . . . . . . . . . . 247
California
Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . 245
California Proposition 65 Warning . . . . . . . . . . . . . . . 245, 326
Capacities and Specifications . . . . . . . . . . . . . . . . . 389 Carbon Monoxide
Engine Exhaust . . . . . . . . . . . . . . . 178
Winter Driving . . . . . . . . . . . . . . . . 145
Cargo Lamp . . . . . . . . . . . . . . . . . . . . 107
Caution, Danger, and Warning . . . . 3
CD Player . . . . . . . . . . . . . . . . . . . . . . 114
Check Engine Light (MalfunctionIndicator) . . . . . . . . . . . . . . . . . . . . . . 84
Child Restraints Infants and Young Children . . . . . 57
Systems . . . . . . . . . . . . . . . . . . . . . . . . 57
Cigarette Lighter . . . . . . . . . . . . . . . . . 74
Cleaning Exterior Care . . . . . . . . . . . . . . . . . 334
Interior Care . . . . . . . . . . . . . . . . . . 340
Climate Control Systems . . . . . . . 126 Air Conditioning . . . . . . . . . . . . . . 126
Heating . . . . . . . . . . . . . . . . . . . . . . . 126
Cluster, Instrument . . . . . . . . . . . . . . 77
Cold Weather Operation . . . . . . . . 235
Collision Damage Repair . . . . . . . 401
Compartments Storage . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control of a Vehicle . . . . . . . . . . . . . 133
Coolant
Engine . . . . . . . . . . . . . . . . . . . . . . . . 263
Engine Temperature Gauge . . . . 82 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . 126
Cornering Lamps . . . . . . . . . . . . . . . 106
Cover
Engine . . . . . . . . . . . . . . . . . . . . . . . . 250
Covers Winter . . . . . . . . . . . . . . . . . . . . . . . . 172
Cruise Control . . . . . . . . . . . . . 224, 227
Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Cupholders . . . . . . . . . . . . . . . . . . . . . . 62
Customer Assistance . . . . . . . . . . . 399 Offices . . . . . . . . . . . . . . . . . . . . . . . . 399
Text Telephone (TTY)
Users . . . . . . . . . . . . . . . . . . . . . . . 399
Customer Information Service PublicationsOrdering Information . . . . . . . . 403
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . . 398
D
Damage Repair, Collision . . . . . . . 401
Danger, Warning, and Caution . . . . 3
Daytime Running Lamps (DRL)Indicator Light . . . . . . . . . . . . . . . . . . 92
Devices Auxiliary . . . . . . . . . . . . . . . . . . . . . . 124
Diesel Engine Engine Alarm andAutomatic Shutdown . . . . . . . . 174
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Index 409
Diesel Engine (cont'd)High Idle System . . . . . . . . . . . . . 174
Diesel Exhaust Fluid . . . . . . . . 30, 189
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 83
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . . . 90
Diesel Particulate Filter . . . . . . . . . 180
Distracted Driving . . . . . . . . . . . . . . . 133
Dome Lamps . . . . . . . . . . . . . . . . . . . 107
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Locks . . . . . . . . . . . . . . . . . . . . 39
Drive Belt Routing, Engine . . . . . . 396
Driver Behavior . . . . . . . . . . . . . . . . . 133
Driver Information
Center (DIC) . . . . . . . . . . . . . . . . . . . 93
Driving
Emergencies . . . . . . . . . . . . 148, 161
For Better Fuel Economy . . . . . . . 29
Hill and Mountain Roads . . . . . . 144
If the Vehicle is Stuck . . . . . . . . . 148
Wet Roads . . . . . . . . . . . . . . . . . . . 143
Winter . . . . . . . . . . . . . . . . . . . . . . . . 145
Driving the Vehicle . . . . . . . . . . . . . . . . 3
E
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . . . . 241 Electrical System
Overload . . . . . . . . . . . . . . . . . . . . . 298
Emergencies . . . . . . . . . . . . . . 148, 161
Engine Air Cleaner/Filter . . . . . . . . . . . . . 263
Alarm and AutomaticShutdown . . . . . . . . . . . . . . . . . . . 174
Check Light (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Checks Before Operating . . . . . 175
Compartment Overview . . . . . . . 249
Coolant . . . . . . . . . . . . . . . . . . . . . . . 263
Coolant Temperature Gauge . . . . 82
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 250
Drive Belt Routing . . . . . . . . . . . . 396
Exhaust . . . . . . . . . . . . . . . . . . . . . . 178
Heater . . . . . . . . . . . . . . . . . . . . . . . . 173
High Idle System . . . . . . . . . . . . . 174
Oil Pressure Light . . . . . . . . . . . . . . 89
Overheating . . . . . . . . . . . . . . . . . . 269
Reduced Power Light . . . . . . . . . . . 91
Running While Parked . . . . . . . . 179
Shutdown Warning Light . . . . . . . . 91
Engine Oil Level Indicator Light . . . . . . . . . . . . 90
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 232
Exhaust Brake . . . . . . . . . . . . . . . . . . 222 Exhaust Brake Light . . . . . . . . . . . . . 88
Exhaust Fluid
Diesel . . . . . . . . . . . . . . . . . . . . . . . . 189
Extender, Seat Belt . . . . . . . . . . . . . . 55
Exterior Lamp Controls . . . . . . . . . 103
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Filter, Engine Air Cleaner . . . . . . . . . . . 263
Fixed Mast Antenna . . . . . . . . . . . . 113
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 104
Flashers, Hazard Warning . . . . . . 105
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 326
Fluid Automatic Transmission . . . . . . 260
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 280
Diesel Exhaust . . . . . . . . . . . . . . . . . 30
Power Steering . . . . . . . . . . . . . . . 273
Washer . . . . . . . . . . . . . . . . . . . . . . . 274
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 404
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 44
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Biodiesel . . . . . . . . . . . . . . . . . . . . . 233
Cold Weather Operation . . . . . . 235
Diesel Engines . . . . . . . . . . . . . . . 232
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Index 411
LightsAntilock Brake System
(ABS) Warning . . . . . . . . . . . . . . . . 87
Automatic Transmission Fluid Temperature . . . . . . . . . . . . . 88
Battery Warning . . . . . . . . . . . . . . . . 83
Brake System Warning . . . . . . . . . 84
Check Engine (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Cruise Control . . . . . . . . . . . . . . . . . . 92
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 92
Diesel Exhaust Fluid (DEF) . . . . . 90
Engine Oil Level Indicator . . . . . . 90
Engine Oil Pressure . . . . . . . . . . . . 89
Engine Shutdown Warning . . . . . 91
Exhaust Brake . . . . . . . . . . . . . . . . . . 88
Flash-to-Pass . . . . . . . . . . . . . . . . . 104
High-Beam On . . . . . . . . . . . . . . . . . . 92
High/Low Beam Changer . . . . . 104
Overdrive Off . . . . . . . . . . . . . . . . . . . 89
Reduced Engine Power . . . . . . . . 91
Seat Belt Reminders . . . . . . . . . . . . 83
Service Transmission Warning . . . . . . . . . . . . . . . . . . . . . . . 88
Service Vehicle Soon . . . . . . . . . . . 84
Wait to Start . . . . . . . . . . . . . . . . . . . . 89
Loading the Vehicle . . . . . . . . . . . . . . 64 Locks
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Door . . . . . . . . . . . . . . . . . . . . . 39
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 375
Maintenance Schedule . . . . . . . . . 345 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 378
Malfunction Indicator Lamp . . . . . . 84
Messages Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 97
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 40
N
New Vehicle Break-In . . . . . . . . . . . 162
Noise Control System . . . . . . . . . . 284
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 80Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Oil Engine . . . . . . . . . . . . . . . . . . . 251, 257
Pressure Light . . . . . . . . . . . . . . . . . . 89
Online Owner Center . . . . . . . . . . . 399
Operating Temperature . . . . . . . . . 172
Ordering Service Publications . . . . . . . . . . 403 Outlets
Power . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Overdrive Off . . . . . . . . . . . . . . . . . . . 215
Overdrive Off Light . . . . . . . . . . . . . . 89
Overheating, Engine . . . . . . . . . . . . 269
Owner Checks and Services . . . . 367
P
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . 221
Over Things That Burn . . . . . . . 176
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Perchlorate Materials Requirements, California . . . . . . 245
Port
USB . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Power Door Locks . . . . . . . . . . . . . . . . . . . . . 39
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 74
Reduced Engine Light . . . . . . . . . . 91
Steering Fluid . . . . . . . . . . . . . . . . . 273
Windows . . . . . . . . . . . . . . . . . . . . . . . 41
Power Take-Off (PTO) . . . . . . . . . . 242
Pregnancy, Using Seat Belts . . . . 53
Privacy Vehicle Data Recording . . . . . . . 405