Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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366 Service and Maintenance
25. Automatic Transmission
Fluid :Check the automatic
transmission fluid level at each
engine oil change and replace fluid
every 48 000 km (30,000 miles). Do
not overfill.
26. Differential Gear Oil : Replace
lubricant every 48 000 km
(30,000 miles). Check lubricant level
every 16,000 km (10,000 miles) or
every 12 months, and add lubricant
to within 0 to 10 mm (0 to 0.4 inch)
of the bottom edge of the filler hole
if necessary.
27. Power Steering Fluid :
Replace power steering fluid every
24 months or 48 000 km
(30,000 miles), whichever occurs
first.
28. Power Steering Oil Hoses :
Replace power steering oil hoses
every 24 months or 80 000 km
(50,000 miles), whichever occurs
first.
29. Steering Wheel Free Play :
Check steering wheel free play after
the first 1 040 km (650 miles) and
then every 10 400 km (6,500 miles). Steering wheel free play
10-50 mm (0.39-1.97 in)
30. Steering Gear Box Torque :
Retighten the attaching bolts of the
steering gear box to the specified
torque every 12 months or every
32 000 km (20,000 miles) whichever
occurs first. Steering gear box tightening torque
103 Y(76 lb·ft)
31. Driveshaft Flange Torque :
Check the fixing bolts of driveshaft
flange for looseness or damage
after the first 16 000 km
(10,000 miles). Driveshaft flange tightening torque
103Y(76 lb·ft)
32. Driveshaft Lubrication :
Lubricate the grease fitting on the
center bearing, as well as each
universal joint and spline coupling
every 12 months or 16 000 km
(10,000 miles) whichever occurs
first. 33. Leaf Spring U-bolt Torque :
Tighten the U-Bolt nuts to the
specified torque after the first
1 040 km (650 miles), thereafter
every 16 000 km (10,000 miles).
Model Leaf spring U-bolt nut tightening torque
Front Rear
3500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500XD 196 Y
(145lb·ft) 177
Y
(131 lb·ft)
5500HD, 5500XD 196
Y
(145lb·ft) 284
Y
(209 lb·ft)
34. Wheel Nut Torque : Check tires
for excessive or abnormal wear,
or damage. Also check tire inflation
pressures and adjust.
Be sure wheels are not bent or
cracked and that wheel nuts have
been tightened to the specified
torque after the first 1,040 km
(650 miles) and then every
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 367
10 400 km (6,500 miles). Note that
there are left and right hand
threads.Wheel nut tightening torque
500Y(362 lb·ft)
35. King Pin : Lubricate the grease
fitting on the king pins every
12 months or 16 000 km
(10,000 miles) whichever occurs
first.
36. Wheel Bearing Grease : Clean
and repack front wheel bearings
every 24 months or 48 000 km
(30,000 miles) whichever occurs
first.
37. Air Conditioner Blower
Filter : The air conditioner blower
filter should be removed and
cleaned once a month.
38. Exhaust Injector : Clean the
exhaust injector every 176,000 km
(110,000 miles). 39. DEF Supply Pump Filter
Element :
Replace the DEF supply
pump filter element every
192 000 km (120,000 miles) or
24 months whichever occurs first.
40. Starter : The color displayed by
the starter indicator light will change
from green to amber when the
number of times remaining is 0 or
below and the screen is selected.
When the indicator light (amber)
comes on, have the vehicle
inspected/serviced at the nearest
dealer.Owner Checks and
Services
Before Driving
Proper care and driving is important
not only for extended service life of
your vehicle, but also for improved
fuel and oil economy. Drive carefully
and defensively. Be sure you know
how to use your truck and its
equipment before operating it.
Starting and Operating
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Check Around the Vehicle Before
Starting the Engine
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle.
Take off the chocks after confirming
that the parking brake is securely
applied. Sit behind the wheel, adjust
the seat position, and buckle up the
seat belt. The passengers are also
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
376 Service and Maintenance
one side, unusual sounds when
braking, increased brake pedal
travel or harder pedal. The front and
rear brakes are attached to an auto
adjuster mechanism. If there are no
defects, as the pedal travel is
properly maintained, adjustments
are not necessary. Check regularly
that the brake fluid reservoir
(left-hand side of the instrument
panel) or HBB reservoir (5500HD,
5500XD models: left side behind the
cab) is properly filled and check for
fluid leaks. Any of these conditions
could indicate the need for brake
system inspection and/or service.
G: Exhaust System :Be alert for
any changes in the sound of the
exhaust system or any smell of
fumes. These are signs the system
may be leaking. Have it checked
and/or repaired at once. (Refer to
"Engine Exhaust Emissions Caution
(Carbon Monoxide)" under Engine
Exhaust 0178).
H: Windshield Wipers and
Washers : Check operation and
condition of the wiper blades. Check
the flow of the washer spray. I: Defroster :
Turn the outlet
selector knob to "Defroster" and the
fan speed control knob to the fully
clockwise position. Then check the
airflow from the ducts at the inside
base of the windshield.
J: Rearview Mirrors and Sun
Visors : Check that friction joints
hold mirrors and sun visors in place.
K: Horn : Sound the horn, now and
then, to be sure it works.
L: Lap-Shoulder Belts : Check the
seat belt system (including webbing,
buckles, latch plates and anchors)
for proper operation, and for
damage.
M: Seat Adjusters : When
adjusting the driver's manual seat,
be sure the seat adjusters latch by
pushing the seat forward and
backward. Do not attempt to adjust
the seat when the vehicle is in
motion.
N: Lamps : Check panel lighting,
warning lamps, indicator lamps and
interior lamps. On the outside,
check: license plate lamps, side
marker lamps, reflectors on outside mirrors, headlamps, parking lamps,
identification and clearance lamps,
taillights, brake lamps, turn signals,
cornering lamps, backup lamps and
hazard warning flashers. Have
headlamp aim checked immediately
if beams seem improperly aimed.
O: Glass, Mirrors, Lights and/or
Reflectors Condition :
Look for
broken, scratched, dirty or damaged
glass, mirrors, lamps or reflectors
that could reduce the view or
visibility, or cause injury. Replace,
clean or repair promptly.
P: Door Latches : Check that doors
close, latch and lock tightly. Check
for broken, damaged or missing
parts that might prevent tight
latching.
Q :Tilt Cab (Driving Position) : Be
sure the tilt lever is down and
locked.
R: Fluid Leaks : Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked for
a while. If you notice diesel fumes or
fluid at any time, have the cause
found and corrected at once.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Index 411
LightsAntilock Brake System
(ABS) Warning . . . . . . . . . . . . . . . . 87
Automatic Transmission Fluid Temperature . . . . . . . . . . . . . 88
Battery Warning . . . . . . . . . . . . . . . . 83
Brake System Warning . . . . . . . . . 84
Check Engine (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Cruise Control . . . . . . . . . . . . . . . . . . 92
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 92
Diesel Exhaust Fluid (DEF) . . . . . 90
Engine Oil Level Indicator . . . . . . 90
Engine Oil Pressure . . . . . . . . . . . . 89
Engine Shutdown Warning . . . . . 91
Exhaust Brake . . . . . . . . . . . . . . . . . . 88
Flash-to-Pass . . . . . . . . . . . . . . . . . 104
High-Beam On . . . . . . . . . . . . . . . . . . 92
High/Low Beam Changer . . . . . 104
Overdrive Off . . . . . . . . . . . . . . . . . . . 89
Reduced Engine Power . . . . . . . . 91
Seat Belt Reminders . . . . . . . . . . . . 83
Service Transmission Warning . . . . . . . . . . . . . . . . . . . . . . . 88
Service Vehicle Soon . . . . . . . . . . . 84
Wait to Start . . . . . . . . . . . . . . . . . . . . 89
Loading the Vehicle . . . . . . . . . . . . . . 64 Locks
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Door . . . . . . . . . . . . . . . . . . . . . 39
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 375
Maintenance Schedule . . . . . . . . . 345 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 378
Malfunction Indicator Lamp . . . . . . 84
Messages Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 97
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 40
N
New Vehicle Break-In . . . . . . . . . . . 162
Noise Control System . . . . . . . . . . 284
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 80Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Oil Engine . . . . . . . . . . . . . . . . . . . 251, 257
Pressure Light . . . . . . . . . . . . . . . . . . 89
Online Owner Center . . . . . . . . . . . 399
Operating Temperature . . . . . . . . . 172
Ordering Service Publications . . . . . . . . . . 403 Outlets
Power . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Overdrive Off . . . . . . . . . . . . . . . . . . . 215
Overdrive Off Light . . . . . . . . . . . . . . 89
Overheating, Engine . . . . . . . . . . . . 269
Owner Checks and Services . . . . 367
P
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . 221
Over Things That Burn . . . . . . . 176
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Perchlorate Materials Requirements, California . . . . . . 245
Port
USB . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Power Door Locks . . . . . . . . . . . . . . . . . . . . . 39
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 74
Reduced Engine Light . . . . . . . . . . 91
Steering Fluid . . . . . . . . . . . . . . . . . 273
Windows . . . . . . . . . . . . . . . . . . . . . . . 41
Power Take-Off (PTO) . . . . . . . . . . 242
Pregnancy, Using Seat Belts . . . . 53
Privacy Vehicle Data Recording . . . . . . . 405