Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 143
Warning (Continued)
personal injury. Before parking
the vehicle in winter, press the
brake pedal several times in the
same way to get rid of moisture in
the brakes. Otherwise, the
moisture in the brakes may freeze
and make the vehicle immovable.
You and others could be seriously
injured.
If the vehicle must be driven on a
flooded road or is parked in an area
that becomes flooded, promptly
perform a check for the following
points:
. Effectiveness of the brakes
. Water-ingress or damage to
drum brakes, disc brakes
. Engine damage due to
water-ingress
. Shorting of electrical
components .
Oil level and degradation
(cloudiness) of the engine,
transmission, differential
. Greasing of each components
(lubrication)
Steering
Do Not Leave the Steering
Wheel Fully Turned for a
Long Time
{Warning
If you leave the steering wheel
fully turned for a long time, the oil
in the power steering oil pump will
become extremely hot. This
would cause poor lubrication, oil
tank damage and seal
deterioration, leading to power
steering oil pump damage, power
steering unit damage and power
steering hose damage. As a
result the steering wheel could
become extremely hard to turn
and a fire or other accident could
occur.
(Continued)
Warning (Continued)
You and others could be seriously
injured.
Steering Wheel
If the steering parts have excess
play or looseness or if any abnormal
condition is noted, have the steering
system checked immediately.
Driving on Wet Roads
Driving on Slippery Surface or
Driving in Bad Weather (Rain,
Icy Roads, Snowy Roads, etc.)
In bad weather, visibility is reduced
and slippery road surfaces increase
stopping distances. Drive more
slowly than you would in good
weather. Also, avoid sharp turns of
the steering wheel and hard
braking. Use engine brakes together
with the foot brakes to decelerate.
For diesel vehicles, using the
exhaust brake on a slippery road
surface could cause the tires to slip.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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160 Driving and Operating
SymptomCauseCorrective Action Reference
Loud or abnormal
noises From the
transmission
Insufficient
transmission oil
Add oilSee
Automatic
Transmission Fluid
0 260
Transmission inner
components faulty
4-
From differential Insufficient differential
gear oil
Add oilSee
Rear Axle
(Gear Oil Viscosity
Chart) 0283 or
Rear Axle (Oil
Level Check) 0283
Differential inner
components faulty
4-
From the
suspension Spring pins, shackles,
or stoppers worn
4-
From the driveshaft Poor lubrication in each
component
Lubricate themSee
Owner Checks
and Services 0367
Splines or bearings worn
4-
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 167
feature. To restart when you're
already moving, use
N (Neutral) only.
Do not try to shift to P (Park) if
your vehicle is moving. If you
do, you could damage the
transmission. Shift to P (Park)
only when your vehicle is
stopped.
2. Do not push the accelerator pedal before starting your
engine. In some other vehicles
you might need to do this, but
because of your vehicle's
computer systems, you do not
need to.
3. Turn your ignition key to Start. When the engine starts, let go
of the key. The idle speed will
go down as your engine
gets warm.
4. If it does not start right away, hold your key in START. If it
doesn't start in 3 seconds,
push the accelerator pedal
about one-quarter of the way
down for 12 more seconds,
or until it starts. 5. If your engine still will not start
(or starts but then stops), it
could be flooded with too much
gasoline. Try this: Wait 20 to
30 seconds to let the starter
motor cool down. Then push
your accelerator pedal all the
way to the floor. Hold it there.
Then, hold the key in START
for no more than 10 seconds.
This clears the extra gasoline
from the engine.
If the engine still does not start, wait
another 20 to 30 seconds and do
Step 5 again.
Hot Engine Restart
If your engine is already hot and
then stalls, turn your ignition key to
ACC. Then, turn your key to ON,
and wait about 20 to 30 seconds
before you restart your engine.
When the engine starts, let go of the
key and the accelerator pedal.
Your engine is designed to work
with the electronics in your vehicle.
If you add electrical parts or
accessories, you could change the
way the fuel injection system operates. Before adding electrical
equipment, check with your dealer.
If you do not, your engine might not
perform properly.
If you ever have to have your
vehicle towed, see the part of this
manual that tells how to do it without
damaging your vehicle. See
Towing
the Vehicle 0332.
Recommendations for Warming
Up the Engine
The engine is sufficiently warmed
up when the needle of the engine
coolant temperature gauge starts
to move.
. Do not race the engine or
quickly accelerate before the
engine has sufficiently warmed
up. Oil would not have
adequately reached and
lubricated components, and a
breakdown may result.
. The exhaust pipe becomes
extremely hot while the engine is
idling. Before warming up the
engine, make sure there is no
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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168 Driving and Operating
flammable material, such as
grass, waste paper, oil, or old
tires near the exhaust pipe.
Cold Weather Starting
If you plan ahead for cold weather,
starting and driving your vehicle
should be no problem.
Oil gets thicker as it gets colder,
which slows down the engine
cranking speed.
To be sure the engine can turn fast
enough to start, use SAE 0W-30
viscosity engine oil when prevailing
temperatures drop below 0 °C (32 °
F). See the oil quality and oil
viscosity recommendations. Using
the proper viscosity oil will make
starting easier down to -23 °C (-10 °
F). When prevailing temperatures
drop below -23 °C (-10 °F), the
optional engine block heater may be
needed for starting.
Stopping the Engine
When stopping the gasoline engine,
take the following steps: 1. Bring the vehicle to a complete stop. 2. Firmly apply the parking brake.
3. Move the selector lever to the
P position and make sure that
the shift indicator shows P.
4. Allow the engine to idle for approximately 3 minutes.
5. Turn the engine control switch to the ACC or LOCK position.
To prevent the battery from going
dead, turn the engine control switch
to the ACC or LOCK position after
stopping the engine. If you leave the
vehicle for an extended period of
time, place the engine control switch
in the LOCK position.
If the Vehicle Has Not Been Used
for a Long Period
If the vehicle is to be placed in
storage for a prolonged period of
time, certain precautions must be
taken to prevent deterioration. See
your authorized dealer for more
detailed information.
. Before using a vehicle that has
not been driven for a long
period, check the engine and
transmission for oil leakage, and make sure the oil is at the
required levels. If there is
insufficient oil, it will not
adequately reach and lubricate
components, and a breakdown
will result.
. Start the engine and allow it to
idle for at least 5 minutes. Check
for abnormal noises.
. For instructions on warming up
the engine, refer to “Starting the
Engine” previously in this
section.
Starting and Stopping the
Vehicle (Diesel Only)
Check around the Vehicle before
Starting the Engine
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle. Take off the
chocks after confirming that the
parking brake is securely applied.
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172 Driving and Operating
If the Vehicle Has Not Been Used
for a Long Period
If a diesel vehicle has been
standing for an extended period of
time, the turbocharger bearings
should be pre-lubricated prior to
starting. See your authorized dealer
for more detailed information.
Before using a vehicle that has not
been driven for a long period, check
the engine and transmission for oil
leakage, and make sure the oil is at
the required levels. If there is
insufficient oil, it will not adequately
reach and lubricate components,
and a breakdown will result.
Start the engine and allow it to idle
for at least five minutes. Check for
abnormal noises.
For instructions on warming up the
engine, refer to“Starting the Engine”
previously in this section.
For diesel vehicles, if 1 year has
passed since the diesel exhaust
fluid (DEF) in the DEF tank was
added, the DEF in the tank should
be replaced. Be careful not to inhale
the ammonia odor when replacing the DEF. Also, please contact your
nearest dealer about the
replacement work.
Operating Temperature
Recommendations for Warming
Up the Engine
The engine is sufficiently warmed
up when the needle of the engine
coolant temperature gauge starts
to move.
Do not race the engine or quickly
accelerate before the engine has
sufficiently warmed up. Oil would
not have adequately reached and
lubricated components, and a
breakdown may result.
The exhaust pipe becomes
extremely hot while the engine is
idling. Before warming up the
engine, make sure there is no
flammable material, such as grass,
waste paper, oil, or old tires near the
exhaust pipe.
Engine Warm-up System
During cold ambient conditions, the
automatic engine warm-up system
operates to reduce engine warm-up
time during idling.
Automatic Engine Warm-up :
When the engine is idling with the
engine coolant temperature below
62 °C (144 °F), the engine warm-up
system automatically closes the
exhaust brake and increases engine
idle speed so that the engine is
warmed more quickly. Warm-up is
cancelled when the accelerator
pedal is pressed, and resumed
when the pedal is released.
Warm-up is automatically cancelled
entirely after the engine coolant
temperature rises above 65 °C
(149 °F).
Winter Cover
.
Do not cover the front of the
radiator with newspapers,
cardboard or any other
flammable material to raise the
engine coolant temperature.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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174 Driving and Operating
Engine Alarm and
Automatic Shutdown
(Diesel Only)
If the system senses any of the
following conditions: high engine
temperature, low engine oil pressure
or low engine coolant, the
corresponding warning light and
engine alarm (shutdown) warning
light will come on. If the engine
alarm (shutdown) warning light
comes on, you will also hear a tone
alarm.
If your vehicle has the engine
shutdown feature, your engine will
shut down in 30 seconds.Pull safely off the road and shut off
the engine. Do not start it until the
cause of the problem is known, and
the problem is fixed. However, if the
engine shuts down when you are
still in traffic, you can restart the
engine and get another 30 seconds
of operation. Do this only if you
have to, since there is a problem
that can harm the engine if it is not
fixed. See
Engine Shutdown
Warning Light 091.
Idle Shutdown
On vehicles with a diesel engine,
Idle Stop is a dealer programmable
function which will automatically turn
off the engine, at idle, when specific
programmed conditions are met.
See your dealer for details. When
the Idle Stop light comes on, it alerts
you that programmed conditions
have been met and the engine is
about to shut down. This light stays
on after the engine has stopped.
This indicator light will come on
when the engine control switch is
turned to the ON position and then
should go out after approximately
3 seconds. If the idling stop function does not
initiate, a transmission related
problem may have occurred. Please
contact your dealer. (There is a
Diagnostic Trouble Code (DTC) that
inhibits the idling stop function when
the Check Trans warning light is not
illuminated).
High Idle System
Use high idle mode to increase
engine idle speed to 1,200 r/min
when the vehicle is stationary.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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244 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . 245
California Proposition65 Warning . . . . . . . . . . . . . . . . . 245
California Perchlorate Materials Requirements . . . . . 245
Accessories and Modifications . . . . . . . . . . . . . . . . 245
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 245
Cab Tilting . . . . . . . . . . . . . . . . . . . . 247
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 249
Engine Cover . . . . . . . . . . . . . . . . . 250
Engine Oil (Diesel) . . . . . . . . . . . 251
Engine Oil (Gasoline) . . . . . . . . . 257
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 260
Engine Air Cleaner/Filter . . . . . . 263
Engine Coolant . . . . . . . . . . . . . . . 263
Engine Overheating . . . . . . . . . . 269
Power Steering Fluid . . . . . . . . . 273
Washer Fluid . . . . . . . . . . . . . . . . . 274
Brakes . . . . . . . . . . . . . . . . . . . . . . . 275
Brake Fluid . . . . . . . . . . . . . . . . . . . 280
Battery . . . . . . . . . . . . . . . . . . . . . . . . 281 Fuel Filter . . . . . . . . . . . . . . . . . . . . 282
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 283
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 283
Noise Control System . . . . . . . . 284
Automatic Transmission Shift Lock Control Function Check
(Diesel Only) . . . . . . . . . . . . . . . . 285
Wiper Blade Replacement . . . . 286
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 288
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 288
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 291
Roofmarker Lamps . . . . . . . . . . . 295
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 295
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 297
License Plate Lamp . . . . . . . . . . 297
Interior Lamps . . . . . . . . . . . . . . . . 298
Electrical System
Electrical System Overload . . . 298
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 308
Tire Pressure . . . . . . . . . . . . . . . . . 322
Tire Rotation . . . . . . . . . . . . . . . . . 323
If a Tire Goes Flat . . . . . . . . . . . . 326
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 326
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 332
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 334
Interior Care . . . . . . . . . . . . . . . . . . 340
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260 Vehicle Care
Used oil can be a threat to the
environment. If you change your
own oil, be sure to drain all the oil
from the filter before disposal. Never
dispose of oil by putting it in the
trash or pouring it on the ground,
into sewers, or into streams or
bodies of water. Recycle it by taking
it to a place that collects used oil.
Automatic Transmission
Fluid
{Warning
Overfilling of the automatic
transmission can cause the fluid
to be "PURGED" out of the
breather hose onto the hot engine
parts and can cause a fire.
You and others could be seriously
injured.
Both quality and quantity of fluid are
important factors that have a
significant influence on the
performance and durability of the
automatic transmission. Be sure to use only the dealer recommended
fluid for replenishment, and observe
the specified fluid level.
Too much or too little transmission
oil could damage your transmission.
Too much could cause your
transmission to overheat and fluid to
spill out from the breather hose. Be
sure to get an accurate reading if
you check your transmission fluid.
When cleaning around the dipstick
and guide tube, make sure that you
thoroughly wipe away all of the dirt
and dust etc. Failure to do so may
cause a fault in the transmission.
Do not let coolants (ethylene glycol
type), water based substances,
or other fluids etc., mix with the
fluid. Otherwise, degraded
performance and faulty operation of
the system will result.
Checking the Automatic
Transmission Oil level
This operation could be difficult and
you may choose to have this done
at your dealer.
If you choose to do it yourself, then
be sure to follow all the instructions
below or you could get a false
reading on the dipstick.
Position of the Dipstick
For the single cab diesel vehicle,
the dipstick is located to the left side
of the automatic transmission at the
rear of the engine. Tilt the cab up to
inspect it.