Page 391 of 414

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
390 Technical Data
Fuel injection timing
(static) degree0° Variable 0°
Valve clearance (Between
cam and roller) Both intake and exhaust
valves:
0.15 mm (0.006 in) in cold engine —
Both intake and exhaust
valves:
0.6 mm (0.024 in) in cold engine
Idling speed 576 - 625 r/min 550 r/min 500 - 600 r/min
Fan belt tension New belt: 4 - 6 mm (0.16 -
0.24 in)/212 - 236 Hz
When used: 6 - 8 mm (0.24
- 0.31 in)/181 - 195 Hz —
New belt: 5 - 7 mm (0.20 -
0.28 in)/184 - 206 Hz
When used: 8 - 9 mm (0.31
- 0.35 in)/158 - 170 Hz
Oil filter Replaceable element type Replaceable element type Catridge
Engine oil capacity When changing oil and
filter:
8.2 L (8.7 qt)
*1
When changing oil and filter:
5.7 L (6.0 qt)
*1
When changing oil only: 9.5 L (10.0 qt)*1
When changing oil and
filter:
11.0 L (11.6 qt)
*1
Engine coolant capacity 12.6 L (13.3 qt)*215.0 L (15.9 qt)*219.6 L (20.7 qt)*2
Preheating system Glow plugs—Glow plugs
Page 392 of 414

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 391
Transmission Specifications
Model A460Six-speed automatic
transmission (overdrive
gear for 5th and 6th),
lock-up clutch for 2nd
to 6th. 6L90
Six-speed automatic
transmission (overdrive
gear for 5th and 6th),
lock-up clutch for 2nd
to 6thA465 Model
Six-speed automatic
transmission (overdrive
gear for 5th and 6th),
lock-up clutch for 2nd
to 6th
Gear ratio 1st 3.742 to 1 4.027 to 1 3.742 to 1 2nd 2.003 to 1 2.364 to 1 2.003 to 13rd 1.343 to 1 1.532 to 1 1.343 to 1
4th 1.000 to 1 1.152 to 1 1.000 to 1
5th 0.773 to 1 0.852 to 1 0.773 to 1
6th 0.634 to 1 0.667 to 1 0.634 to 1
Reverse 3.539 to 1 3.064 to 1 3.539 to 1
Transmission oil capacity 13.4 L (28.3 pt) 12.17 L (25.72 pt) 13.1 L (27.7 pt)
Weights
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Axle weight rating : Front 3500HD: 2431 kg (5,360 lb) 3500: 2204 kg (4,860 lb) 4500: 3007 kg (6,630 lb)4500HD: 2431 kg (5,360 lb)
4500XD: 3007 kg (6,630 lb)
5500HD: 3098 kg (6,830 lb) 5500XD: 3300 kg (7,275 lb)
Engine Oil Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Page 393 of 414

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
392 Technical Data
Engine oil capacityWhen changing oil only:
7.5 L (7.9 qt)*1
When changing oil andfilter: 8.2 L (8.7 qt)*1
When changing oil andfilter: 5.7 L (6.0 qt)*1When changing oil only: 9.5 L (10.0 qt)*1
When changing oil andfilter: 11.0 L (11.6 qt)*1
Engine Cooling System Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Capacity 12.6 L (13.3 qt) 15.0 L (15.9 qt) 19.6 L (20.7 qt)
Engine oil Thermostat:
Starts to open 85 °C (185 °F) 85.5-87.5 °C
(185.9-189.5 °F)82-85 °C (180-185 °F)
Radiator pressure 108 kPa (16 psi) 103 kPa (15 psi) 108 kPa (16 psi)
Transmission Service
Model A460 6L90 A465
Transmission oil capacity 13.4 L (28.3 qt)
*312.7 L (25.7 qt)*313.1 L (27.7 qt)*3
Rear Axle Service
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Differential gear oil
capacity 9.0 L (19.0 qt)
*49.7 L (20.5 qt)*44500HD/4500XD:
9.0 L (19.0 qt)*4
5500HD/5500XD:
10.0 L (21.1 qt)*4
Limited slip differential
lubricant additive 0.5 L (1.06 qt)*50.6 L (1.27 qt)*54500HD/4500XD:
0.5 L (1.06 qt)*5
5500HD/5500XD:
0.6 L (1.27 qt)*5
Page 394 of 414
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 393
Fuel
Fuel tank capacity
*6113 L (30.0 qt/24.9 gal) 113 L (30.0 qt/24.9 gal) 113 L (30.0 qt/24.9 gal)125 L (33.0 qt/27.5 gal)
Diesel Exhaust Fluid (DEF)
DEF tank capacity (Diesel Only) 16.0 L (4.23 gal)
Steering
Steering wheel free play 10 - 50 mm (0.39 - 1.97 in)
Power steering fluid capacity 1.5 L (1.6 qt)
Wheel
Wheel alignment Toe-in -2 to 2 mm (-0.08 to 0.08 in)
Camber 0°15’
Caster LH 2°50’, RH 3°40’
King pin 12°
Wheel hub bearing grease capacity 0.11 kg (0.24 lb)
Wheel stud nut torque : Front and rear 500 Y(50 kgf m/363 lb ft)
Disc Brakes
Model 3500/3500HD/4500HD 4500/4500XD/5500HD/5500XD
Brake size (Diameter x
Thickness) 293 x 40 mm (11.54 x 1.57 in) 363 x 42 mm (14.29 x 1.65 in)
Page 395 of 414
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
394 Technical Data
Rotor thickness[Standard Value] 40.0 mm (1.575 in) 42.0 mm (1.654 in)
[Usable Limit] 37.0 mm (1.457 in) 39.0 mm (1.535 in)
Pad thickness [Standard Value] 13.0 mm (0.512 in) 13.0 mm (0.512 in)
[Usable Limit] 1.0 mm (0.04 in) 1.0 mm (0.04 in)
Service Brakes
Brake pedal free play Refer to Brakes0275.
Clearance between the brake pedal and the brake pedal
bracket (applied to the brake pedal)
Parking Brake
Lever effective stroke (Under pull force of approx. 147 N (15 kg/33 lb) 6 - 8 notches
Electrical System
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Battery type [BCI size] (RC-CCA) x No. of units 31T (160 - 750) x 2 31 (180 - 750) x 1 31 (160 - 750) x 2
*7
Starter
12 V - 2.0 kw12 V - 1.7 kw12 V - 3.0 kw
Alternator 12 V - 140 amp12 V - 145 amp12 V - 140 amp
Tightening Torque
Model 3.0 Diesel Engine 6.0L Gasoline Engine 5.2 Diesel Engine
Page 396 of 414

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 395
Oil pan drain plug83.3Y(8.5 kgf m/
61.0 lb ft) 25.0
Y(2.5 kgf m/
18.0 lb ft) 83.3
Y(8.5 kgf m/
61.0 lb ft)
Oil filter drain plug 25.0Y(2.5 kgf m/
18.0 lb ft) —
—
Oil filter —30.0Y(3.1 kgf m/
22.0 lb ft) —
Oil filter cartridge ——63.7Y(6.5 kgf m/
47.0 lb ft)
Remarks:
*1see Engine Oil (Gasoline) 0257 orEngine Oil (Diesel) 0251.
Remarks:*2see Engine Coolant 0263.
Remarks:*3see Automatic Transmission Fluid 0260.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0283 orRear Axle (Oil Level Check) 0283.
Remarks:*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.
Page 397 of 414
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
396 Technical Data
Engine Drive Belt Routing
Fan Belt and Air Conditioning
Compressor Belt
See theMaintenance Schedule
0 345.
3.0L L4 Engine (IZ3)
No. Name
1 Fan Pulley
2 Tension pulley
3 A/C compressor
4 A/C belt
5 Crank pulley
6 Idler No.
Name
7 Alternator
8 Fan belt
If your air conditioning system is
functioning properly, it is not
necessary to remove and replace
the refrigerant or compressor oil.
6.0L V8 Engine (L96)
No. Name
1 Fan belt idler pulley
2 Alternator
3 Vacuum pulley
4 Power steering pump pulley No.
Name
5 Cooling fan pulley
6 Crank pulley
7 A/C belt
8 A/C compressor
9 Fan belt
10 Fan belt tensioner
5.2L L4 Engine (I1B)
No. Name
1 Fan belt
2 Fan pulley
3 A/C belt
Page 398 of 414

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Technical Data 397
No.Name
4 A/C compressor
5 Tension pulley
6 Crank pulley
7 Alternator
If your air conditioning system is
functioning properly, it is not
necessary to remove and replace
the refrigerant or compressor oil.
. A V-ribbed belt is used for the
fan belt. This type of belt
requires the tension to be
adjusted more accurately than is
required with the conventional V
belt. Inappropriate tension could
cause the belt to make noise or
break. When the fan belt is
damaged, electricity is not
properly generated or becomes
a cause of engine overheating.
You must check the tension of
the fan belt carefully.
. Use dealer-certified genuine
parts when changing the
fan belt. .
Have the vehicle inspected and
serviced at your dealer.
. The air conditioning drive belt,
if equipped, must be adjusted
after fan belt adjustment. If the
belt is not adjusted properly, the
A/C belt may experience
excessive tension, and possible
premature failure.