MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 1750 TURBO . . .215
ONBOARD DIAGNOSTIC SYSTEM —
OBDII ............................ .216
▫ Onboard Diagnostic System (OBD II)
Cybersecurity .......................216
EMISSIONS INSPECTION AND
MAINTENANCE PROGRAMS ............217
REPLACEMENT PARTS .................218
DEALER SERVICE ....................218
MAINTENANCE PROCEDURES ..........219
▫ Engine Oil ........................ .219
▫ Engine Oil Filter .....................221
▫ Engine Air Cleaner Filter ...............221
▫ Engine Cover .......................222
▫ Maintenance-Free Battery ..............222 ▫
Air Conditioner Maintenance ............223
▫ Body Lubrication ....................224
▫ Wiper Blades .......................224
▫ Windshield Washer Nozzles .............226
▫ Adding Washer Solvent ................227
▫ Exhaust System .....................229
▫ Cooling System .....................231
▫ Brake System .......................236
▫ Alfa Twin Clutch Transmission ..........239
▫ Appearance Care And Protection From
Corrosion ..........................240
FUSES ............................ .247
▫ Engine Compartment Fuses .............247
▫ Dashboard Fuse Box ..................250
7
Lubricants which do not have both the engine oil
certification mark and the correct SAE viscosity grade
number should not be used.
Materials Added To Engine Oil
The manufacturer strongly recommends against the
addition of any additives (other than leak detection
dyes) to the engine oil. Engine oil is an engineered
product and its performance may be impaired by
supplemental additives.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil
and oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to
the environment. Contact your authorized dealer, ser-
vice station or governmental agency for advice on how
and where used oil and oil filters can be safely dis-
carded in your area.
Engine Oil Filter
The engine oil filter should be replaced with a new filter
at every engine oil change.
Engine Oil Filter Selection
This manufacturer’s engines have a full-flow type dis-
posable oil filter. Use a filter of this type for replace-
ment. The quality of replacement filters varies consid-
erably. Only high quality filters should be used to
assure most efficient service. MOPAR engine oil filters
are high quality oil filters and are recommended.
Engine Air Cleaner Filter
Refer to the “Maintenance Schedule” in the “Mainte-
nance Schedules” section for the proper maintenance
intervals.
WARNING!
The air induction system (air cleaner, hoses, etc.)
can provide a measure of protection in the case of
engine backfire. Do not remove the air induction
system (air cleaner, hoses, etc.) unless such removal
is necessary for repair or maintenance. Make sure
that no one is near the engine compartment before
starting the vehicle with the air induction system
(air cleaner, hoses, etc.) removed. Failure to do so
can result in serious personal injury.
7
MAINTAINING YOUR VEHICLE 221
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should be
used to assure most efficient service. MOPAR engine air
cleaner filters are a high quality filter and are recom-
mended.
Engine Cover
To avoid possible damage to the engine cover, please
disconnect each of the four mounting studs by pulling
the engine cover upward, and then lift off the complete
cover. Tilting the engine cover when one or more studs
are still engaged will lead to premature failure of the
couplers.
To reassemble the cover back onto the engine, first make
sure it is properly aligned, the oil cap is centered, and
that all four studs are lined up with their couplers. Then
gently push on the four corners of the engine cover to
snap the stud back into position.
No tools are required to remove or reassemble the
engine cover.
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free bat-
tery. You will never have to add water, nor is periodic
maintenance required.
WARNING!
•Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery
fluid to contact your eyes, skin, or clothing. Do
not lean over a battery when attaching clamps. If
acid splashes in eyes or on skin, flush the area
immediately with large amounts of water. Refer
to “Jump-Starting Procedures” in “What To Do In
Emergencies” for further information.
• Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not use
a booster battery or any other booster source with
an output greater than 12 Volts. Do not allow
cable clamps to touch each other.
• Battery posts, terminals, and related accessories
contain lead and lead compounds. Wash hands
after handling.
(Continued)
222 MAINTAINING YOUR VEHICLE
Under any of the above circumstances, the following
checks need to be performed more frequently than
indicated in the Maintenance Schedule:
•Check front and rear disc brake pad condition and
wear.
• Check cleanliness of tailgate locks.
• Check cleanliness and lubrication of chassis and
steering linkage.
• Visually inspect condition of: engine, gearbox, trans-
mission, pipes and hoses (exhaust - fuel system -
brakes) and rubber elements (gaiters - sleeves -
bushes - etc.).
• Check battery charge and battery fluid level (electro-
lyte).
• Visually inspect condition of the auxiliary drive belts.
• Check and, if necessary, change engine oil and re-
place oil filter.
• Check and, if necessary, replace air cleaner filter. Using the vehicle on a track should be regarded as an
exception. The vehicle has been designed and manufac-
tured for road use.
Change Engine Oil at 4,000 miles (6,500 km) if the
vehicle is operated in a dusty and off road environment.
This type of vehicle use is considered Severe Duty.
If the vehicle is operated in a dusty or dirty environ-
ment the engine air filter has to be changed every
6,500 miles (10,000 km).
Once A Month Or Before A Long Trip/Periodic Checks
Every 600 miles (1,000 km) or before long trips, check
and, if necessary, top off the following:
•
Check engine oil level.
• Check brake fluid level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for un-
usual wear or damage.
• Check the fluid levels of the coolant reservoir and
brake master cylinder reservoir, and add as needed
• Check function of all interior and exterior lights.8
MAINTENANCE SCHEDULES 269
•Check screen wash/wipe system and positioning/
wear of windshield.
Every 2,000 miles (3,000 km) check and, if necessary, top
up: engine oil level.
Maintenance Chart
Required Maintenance Intervals
Refer to the maintenance schedules on the following
page for the required maintenance intervals.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
Change oil and filter.
Inspect battery and clean and tighten terminals as required.
Inspect brake pads, shoes, rotors, drums, and hoses. Inspect engine cooling system protection and hoses. Check and adjust hand brake.Inspect exhaust system.
Inspect engine air cleaner filter if using in dusty or off-road conditions.
270 MAINTENANCE SCHEDULES
Mileage or time passed
(whichever comes first)
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
Or Months: 12 24 36 48 60 72 84 96 108 120 132 144 156
Or Kilometers:
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
220,000
240,000
260,000
Check engine control
system operation
(via diagnostic tool) XXXXXXXXXXXXX
Check and, if necessary,
top off oil level of twin
clutch transmission XX
Replace accessory drive
belt(s) XX
Replace spark plugs * X X X X
Replace toothed timing
drive belt ** XX
Change engine oil and oil
filter ***
Change brake fluid every
24 months***** XXX X X X
Replace air filter
cartridge**** XXXXXXXXXXXXX
274 MAINTENANCE SCHEDULES
# Recommend using Midtronics tester to check charge
status and, if necessary, recharge battery.
* The spark plug change interval is mileage based only,
yearly intervals do not apply. The following are essen-
tial to ensure correct operation and prevent serious
damage to the engine:
•Only use spark plugs of the same make and type
which are specially certified for such engines (refer to
“Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information).
• Strictly comply with the spark plug replacement
interval given in the maintenance schedule for spark
plug replacement.
• C
ontact your Alfa Romeo Dealer if you have questions.
** Regardless of the distance covered, the timing belt
must be changed every 4 years for particularly demand-
ing use (cold climates, city driving, long periods of
idling) or at least every 5 years. *** The actual interval for changing the oil and replac-
ing the engine oil filter depends on the vehicle usage
conditions and is signalled by the warning light or
message (if present) on the instrument panel or every 12
months.
**** If the vehicle is operated in a dusty or dirty
environment the engine air filter has to be changed
every 6,500 miles (10,000 km).
***** DOT 4 brake fluid must be changed every two
years regardless of mileage.
WARNING!
•
You can be badly injured working on or around a
motor vehicle. Do only service work for which
you have the knowledge and the right equipment.
If you have any doubt about your ability to
perform a service job, take your vehicle to a
competent mechanic.
• Failure to properly inspect and maintain your
vehicle could result in a component malfunction
and effect vehicle handling and performance.
This could cause an accident.
8
MAINTENANCE SCHEDULES 275
Adding Engine Coolant (Antifreeze)...........233
Adding Fuel ............................193
Adding Washer Fluid .....................227
Additives, Fuel ..........................191
AirBag................................36 Air Bag Operation ......................38
Driver Knee Air Bag .....................39
Enhanced Accident Response ..............212
Event Data Recorder (EDR) ...............212
If A Deployment Occurs ..................41
Knee Impact Bolsters ....................38
Maintaining Your Air Bag System ...........44
Air Bag Light ........................57, 103
Air Bag Maintenance ......................44
Air Cleaner, Engine (Engine Air Cleaner Filter) . . .221
Air Conditioner Maintenance ................223
Air Conditioning Refrigerant .............223, 224
Air Conditioning System ...................223
Air Pressure, Tires ........................174
Alarm System (Security Alarm) ...............12
Alfa DNA System (Dynamic Car Control System) ........................147
Alfa Twin Clutch Transmission ...........142, 216
Fluid Type ........................240, 265 Alterations/Modifications, Vehicle
..............6
Antifreeze (Engine Coolant) ..............232, 263
Capacities .......................... .263
Disposal ............................ .234
Anti-Lock Brake System (ABS) ...............158
Appearance Care ........................240
Automatic Door Locks .....................19
Automatic Transaxle ........................9
Automatic Transmission ...................142
Fluid Type .......................... .265
Auto Unlock, Doors .......................19
Auxiliary Electrical Outlet (Power Outlet) ........89
Battery ............................105, 222
Charging System Light ..................105
Keyless Key Fob Replacement ..............16
Belts, Seat ..............................56
Body Mechanism Lubrication ................224
B-Pillar Location ........................ .168
Brake
Fluid ............................265
Brake, Parking ..........................154
Brakes ............................... .236
Brake System ........................156, 236
Anti-Lock (ABS) .......................158
Master Cylinder .......................236
284 INDEX