2016 YAMAHA YZF-R1 checking oil

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Special features ................................ 3-1
YRC (Yamaha Ride Control) ........... 3-1
Glossary .......................................... 3-3
YRC functions visual guide.............. 3-4
Instrument and co ntrol functions.... 4-1
Immobilizer system ....... ................... 4-1
Main switch/steering lock................. 4-2
Handlebar switches ......................... 4-4
Indicator lights and warning lights ... 4-6
Display ............................................. 4-8
MENU screen ................................ 4-15
Clutch lever.................................... 4-30
Shift pedal....... ............................. .. 4-30
Brake lever .................................... 4-31
Brake pedal ................................... 4-31
Brake system ..... ............................ 4-32
Fuel tank cap ................................. 4-33
Fuel................................................ 4-34
Fuel tank breather hose and overflow hose ............................. 4-35
Catalytic converter ......................... 4-36
Seats ............................................. 4-36
CCU (for equipped models) ........... 4-38 Document storage ......................... 4-39
Rear view mirrors .......................... 4-39
Adjusting the front fork .................. 4-40
Adjusting the shock absorber
assembly.................................... 4-42
EXUP system ................................ 4-45
Auxiliary DC connector.................. 4-46
Sidestand ...................................... 4-46
Ignition circuit cut- off system ......... 4-47
For your safety – pre-operation
checks ............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-1
Shifting ............................................ 6-2
Tips for reducing fuel consumption ................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit................................ 7-2
Periodic maintenance chart for the emission control system .............. 7-3
General maintenance and
lubrication chart ........................... 7-4
Removing and installing cowlings and panels ............... .................... 7-8 Checking the spark plugs .............. 7-11
Engine oil and oil filt
er cartridge..... 7-12
Coolant .......................................... 7-14
Air filter element ............................. 7-17
Checking the engine idling speed............ ............................ .. 7-17
Checking the throttle grip free play ............................................. 7-18
Valve clearance ............................. 7-18
Tires ............................................... 7-18
Cast magnesium wheels ................ 7-21
Adjusting the clutch lever free play ............................................. 7-22
Checking the brake lever free
play ............................................. 7-22
Brake light switches ....................... 7-23
Checking the front and rear brake
pads............................................ 7-23
Checking the brake fluid level ........ 7-24
Changing the brake fluid ................ 7-25
Drive chain slack............................ 7-25
Cleaning and lubricating the drive chain .................................. 7-27
Checking and lubricating the cables ......................................... 7-27
Checking and lubricating the throttle grip and cable ................. 7-28
Checking and lubricating the
brake and shift pedals ................ 7-28
Checking and lubricating the brake and clutch levers .............. 7-292CR-9-E1.book 1 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
7-11
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2
3
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5
67
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9
10
11
12
EAU67110
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/LMAR9E-J
1. Spark plug gapSpark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Tightening torque: Spark plug (new):18 Nm (1.8 m·kgf, 13 ft·lbf)
Spark plug (after checking):
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
1
1
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Periodic maintenance and adjustment7-14
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678
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12
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11621

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the oil pres-
sure and coolant temperature warning
light should go off if the oil level is suffi-cient.NOTICE
ECA22490
If the oil pressure and coolant tem-
perature warning light flickers or re-
mains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer checkthe vehicle.
11. Turn the engine off, wait a few min- utes until the oil settles, and then
check the oil level and correct it if
necessary.
12. Install the cowling and panel.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU66510
To check the coolant level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool- ant reservoir.
TIPThe coolant should be between theminimum and maximum level marks.
Recommended engine oil:Full synthetic
10W-40, 15W-50
Oil quantity:
Oil change: 3.90 L (4.12 US qt, 3.43 Imp.qt)
With oil filter removal:
4.10 L (4.33 US qt, 3.61 Imp.qt)
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Periodic maintenance and adjustment
7-25
1
2
3
4
5
67
8
9
10
11
12 may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vaporlock.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22733
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU22779
To check the drive chain slack
1. Place the motorcycle on the sides- tand.TIPWhen checking and adjusting the drive
chain slack, there should be no weighton the motorcycle.
2. Shift the transmission into the neu- tral position.
3. Measure the drive chain slack as shown.Drive chain slack:25.0–35.0 mm (0.98–1.38 in)
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Periodic maintenance and adjustment
7-27
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4
5
67
8
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12
EAU23026
Cleaning and l ubricating the
drive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, ridingin the rain or riding in wet areas.
1. Clean the drive chain with kero- sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they may contain substances that
could damage the O-rings.
[ECA11112]
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other suit-
able cable lubricant
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Periodic maintenance and adjustment7-30
1
2
3
4
5
678
9
10
11
12
EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
Recommended lubricant:Lithium-soap-based grease
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11-1
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9
101112
Index
AABS warning light ...................................... 4-7
Air filter element....................................... 7-17
Auxiliary DC connector ............................ 4-46BBattery ..................................................... 7-31
Brake and clutch levers, checking and lubricating .............................................. 7-29
Brake and shift pedals, checking and lubricating .............................................. 7-28
Brake fluid, changing ............................... 7-25
Brake fluid level, checking ....................... 7-24
Brake lever .............................................. 4-31
Brake lever free play, checking ............... 7-22
Brake light switches ................................. 7-23
Brake pedal ............................................. 4-31
Brake system ........................................... 4-32CCables, checking and lubricating ............. 7-27
Care ........................................................... 8-1
Catalytic converter ................................... 4-36
CCU ......................................................... 4-38
Clutch lever.............................................. 4-30
Clutch lever free play, adjusting .............. 7-22
Coolant .................................................... 7-14
Cowlings and panels, removing and installing .................................................. 7-8DDimmer switch ........................................... 4-4
Display, main screen ................................. 4-8
Display, menu screen .............................. 4-15
Document storage ................................... 4-39
Drive chain, cleaning and lubricating ....... 7-27
Drive chain slack ..................................... 7-25
EEngine break-in ......................................... 6-4
Engine idling speed, checking................. 7-17
Engine oil and oil filter cartridge .............. 7-12
Engine serial number .............................. 10-1
Engine trouble and system warning light ......................................................... 4-8
EXUP system .......................................... 4-45FFront and rear brake pads, checking ...... 7-23
Front fork, adjusting ................................ 4-40
Front fork, checking................................. 7-30
Fuel ......................................................... 4-34
Fuel consumption, tips for reducing .......... 6-4
Fuel level warning light .............................. 4-6
Fuel tank breather hose and overflow
hose ...................................................... 4-35
Fuel tank cap........................................... 4-33
Fuses, replacing ...................................... 7-33GGlossary .................................................... 3-3HHandlebar switches ................................... 4-4
Hazard switch............................................ 4-5
High beam indicator light ........................... 4-6
Horn switch ............................................... 4-4IIdentification numbers ............................. 10-1
Ignition circuit cut-off system ................... 4-47
Immobilizer system ................................... 4-1
Immobilizer system indicator light ............. 4-7
Indicator lights and warning lights ............. 4-6MMain switch/steering lock .......................... 4-2 Maintenance and lubrication, periodic .......7-4
Maintenance, emission control system ......7-3
Matte color, caution ...................................8-1
Model label ..............................................10-2
NNeutral indicator light .................................4-6OOil pressure and coolant temperature
warning light ............................................4-8PParking.......................................................6-5
Part locations .............................................2-1
Pass/LAP switch ........................................4-4RRear view mirrors..................................... 4-39SSafety information ......................................1-1
Seats........................................................ 4-36
Shifting .......................................................6-2
Shift pedal ................................................4-30
Shift timing indicator light ...........................4-7
Shock absorber assembly, adjusting .......4-42
Sidestand .................................................4-46
Sidestand, checking and lubricating ........7-29
Spark plugs, checking ..............................7-11
Special features .........................................3-1
Specifications.............................................9-1
Stability control indicator light ....................4-7
Starting the engine.....................................6-1
Steering, checking ................................... 7-31
Stop/Run/Start switch ................................4-4
Storage ......................................................8-4
Supporting the motorcycle .......................7-36
Swingarm pivots, lubricating .................... 7-30
2CR-9-E1.book 1 ページ ２０１５年８月２０日　木曜日　午後４時４６分