2016 YAMAHA YZF-R1 brake pads

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Special features ................................ 3-1
YRC (Yamaha Ride Control) ........... 3-1
Glossary .......................................... 3-3
YRC functions visual guide.............. 3-4
Instrument and co ntrol functions.... 4-1
Immobilizer system ....... ................... 4-1
Main switch/steering lock................. 4-2
Handlebar switches ......................... 4-4
Indicator lights and warning lights ... 4-6
Display ............................................. 4-8
MENU screen ................................ 4-15
Clutch lever.................................... 4-30
Shift pedal....... ............................. .. 4-30
Brake lever .................................... 4-31
Brake pedal ................................... 4-31
Brake system ..... ............................ 4-32
Fuel tank cap ................................. 4-33
Fuel................................................ 4-34
Fuel tank breather hose and overflow hose ............................. 4-35
Catalytic converter ......................... 4-36
Seats ............................................. 4-36
CCU (for equipped models) ........... 4-38 Document storage ......................... 4-39
Rear view mirrors .......................... 4-39
Adjusting the front fork .................. 4-40
Adjusting the shock absorber
assembly.................................... 4-42
EXUP system ................................ 4-45
Auxiliary DC connector.................. 4-46
Sidestand ...................................... 4-46
Ignition circuit cut- off system ......... 4-47
For your safety – pre-operation
checks ............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-1
Shifting ............................................ 6-2
Tips for reducing fuel consumption ................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit................................ 7-2
Periodic maintenance chart for the emission control system .............. 7-3
General maintenance and
lubrication chart ........................... 7-4
Removing and installing cowlings and panels ............... .................... 7-8 Checking the spark plugs .............. 7-11
Engine oil and oil filt
er cartridge..... 7-12
Coolant .......................................... 7-14
Air filter element ............................. 7-17
Checking the engine idling speed............ ............................ .. 7-17
Checking the throttle grip free play ............................................. 7-18
Valve clearance ............................. 7-18
Tires ............................................... 7-18
Cast magnesium wheels ................ 7-21
Adjusting the clutch lever free play ............................................. 7-22
Checking the brake lever free
play ............................................. 7-22
Brake light switches ....................... 7-23
Checking the front and rear brake
pads............................................ 7-23
Checking the brake fluid level ........ 7-24
Changing the brake fluid ................ 7-25
Drive chain slack............................ 7-25
Cleaning and lubricating the drive chain .................................. 7-27
Checking and lubricating the cables ......................................... 7-27
Checking and lubricating the throttle grip and cable ................. 7-28
Checking and lubricating the
brake and shift pedals ................ 7-28
Checking and lubricating the brake and clutch levers .............. 7-292CR-9-E1.book 1 ページ ２０１５年８月２０日　木曜日　午後４時４６分

5-1
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For your safety – pre-operation checks
EAU15599
Inspect your vehicle each time you use it to make sure the vehi cle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 4-34, 4-35
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 7-12
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 7-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-23, 7-24
2CR-9-E1.book 1 ページ ２０１５年８月２０日　木曜日　午後４時４６分

For your safety – pre-operation checks
5-2
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Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-23, 7-24
Clutch Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary. 7-22
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust th
rottle grip free play and lubricate cable
and grip housing. 7-18, 7-28
Control cables Make sure that operation is smooth.
Lubricate if necessary. 7-27
Drive chain Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary. 7-25, 7-27
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-18, 7-21
Brake and shift pedals Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary. 7-28
Brake and clutch levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 7-29
Sidestand Make sure that operation is smooth.
Lubricate pivot if necessary. 7-29
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary. —
ITEM CHECKS PAGE
2CR-9-E1.book 2 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
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EAU1770M
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element Replace. 
2Clutch Check operation.
Adjust. 
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. 
Replace. Every 4 years
6 *Brake fluid Change. Every 2 years
7 *Wheels Check runout and for damage. 
8 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
9 *Wheel bearings Check bearings fo
r looseness or
damage. 
10 *Swingarm Check operation and for
excessive play. 
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
2CR-9-E1.book 4 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
7-23
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67
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12 sult in loss of control and an acci-
dent.
EAU36504
Brake light switchesThe brake light, which is activated by
the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, have a Yamaha deal-
er adjust the brake light switches.
EAU22393
Checking the front and rear
brake padsThe front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU36891
Front brake pads
Each front brake pad is provided with
wear indicators, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicators while applying
the brake. If a brake pad has worn to
the point that a wear indicator almost1. Brake pad wear indicator
1
2CR-9-E1.book 23 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment7-24
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touches the brake disc, have a Yamaha
dealer replace the brake pads as a set.
EAU48071
Rear brake pads
Each rear brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator groove. If a brake
pad has worn to the point that the wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
EAU22582
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake
Rear brake
WARNING
EWA15991
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.

Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

Use only the specified brake flu-
id; otherwise, the rubber seals
1. Brake pad wear indicator groove
1
1
1. Minimum level mark
1
1. Minimum level markSpecified brake fluid:
DOT 4
1
2CR-9-E1.book 24 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
7-25
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12 may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vaporlock.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22733
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU22779
To check the drive chain slack
1. Place the motorcycle on the sides- tand.TIPWhen checking and adjusting the drive
chain slack, there should be no weighton the motorcycle.
2. Shift the transmission into the neu- tral position.
3. Measure the drive chain slack as shown.Drive chain slack:25.0–35.0 mm (0.98–1.38 in)
2CR-9-E1.book 25 ページ ２０１５年８月２０日　木曜日　午後４時４６分

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Index
AABS warning light ...................................... 4-7
Air filter element....................................... 7-17
Auxiliary DC connector ............................ 4-46BBattery ..................................................... 7-31
Brake and clutch levers, checking and lubricating .............................................. 7-29
Brake and shift pedals, checking and lubricating .............................................. 7-28
Brake fluid, changing ............................... 7-25
Brake fluid level, checking ....................... 7-24
Brake lever .............................................. 4-31
Brake lever free play, checking ............... 7-22
Brake light switches ................................. 7-23
Brake pedal ............................................. 4-31
Brake system ........................................... 4-32CCables, checking and lubricating ............. 7-27
Care ........................................................... 8-1
Catalytic converter ................................... 4-36
CCU ......................................................... 4-38
Clutch lever.............................................. 4-30
Clutch lever free play, adjusting .............. 7-22
Coolant .................................................... 7-14
Cowlings and panels, removing and installing .................................................. 7-8DDimmer switch ........................................... 4-4
Display, main screen ................................. 4-8
Display, menu screen .............................. 4-15
Document storage ................................... 4-39
Drive chain, cleaning and lubricating ....... 7-27
Drive chain slack ..................................... 7-25
EEngine break-in ......................................... 6-4
Engine idling speed, checking................. 7-17
Engine oil and oil filter cartridge .............. 7-12
Engine serial number .............................. 10-1
Engine trouble and system warning light ......................................................... 4-8
EXUP system .......................................... 4-45FFront and rear brake pads, checking ...... 7-23
Front fork, adjusting ................................ 4-40
Front fork, checking................................. 7-30
Fuel ......................................................... 4-34
Fuel consumption, tips for reducing .......... 6-4
Fuel level warning light .............................. 4-6
Fuel tank breather hose and overflow
hose ...................................................... 4-35
Fuel tank cap........................................... 4-33
Fuses, replacing ...................................... 7-33GGlossary .................................................... 3-3HHandlebar switches ................................... 4-4
Hazard switch............................................ 4-5
High beam indicator light ........................... 4-6
Horn switch ............................................... 4-4IIdentification numbers ............................. 10-1
Ignition circuit cut-off system ................... 4-47
Immobilizer system ................................... 4-1
Immobilizer system indicator light ............. 4-7
Indicator lights and warning lights ............. 4-6MMain switch/steering lock .......................... 4-2 Maintenance and lubrication, periodic .......7-4
Maintenance, emission control system ......7-3
Matte color, caution ...................................8-1
Model label ..............................................10-2
NNeutral indicator light .................................4-6OOil pressure and coolant temperature
warning light ............................................4-8PParking.......................................................6-5
Part locations .............................................2-1
Pass/LAP switch ........................................4-4RRear view mirrors..................................... 4-39SSafety information ......................................1-1
Seats........................................................ 4-36
Shifting .......................................................6-2
Shift pedal ................................................4-30
Shift timing indicator light ...........................4-7
Shock absorber assembly, adjusting .......4-42
Sidestand .................................................4-46
Sidestand, checking and lubricating ........7-29
Spark plugs, checking ..............................7-11
Special features .........................................3-1
Specifications.............................................9-1
Stability control indicator light ....................4-7
Starting the engine.....................................6-1
Steering, checking ................................... 7-31
Stop/Run/Start switch ................................4-4
Storage ......................................................8-4
Supporting the motorcycle .......................7-36
Swingarm pivots, lubricating .................... 7-30
2CR-9-E1.book 1 ページ ２０１５年８月２０日　木曜日　午後４時４６分