Page 7 of 200
FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 5-1Front and rear brakes ........................... 5-3
Clutch ................................................... 5-3
Fuel ....................................................... 5-4
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-7
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Shift lever.............................................. 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2 Shift lever operation and reverse
driving .................................................6-3
Selecting the drive mode ......................6-7
Parking ..................................................6-9
Loading .................................................6-9
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-10
Engine oil and oil filter.........................8-15
Transmission oil ..................................8-25
Final gear oil .......................................8-28U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM
Page 79 of 200
5-2
5
Engine oil• Check oil level.
• Fill with oil to proper level if necessary.
5-5, 8-15
Drivetrain • Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-7, 8-25,
8-28, 8-30
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-33
Accelerator pedal • Check free play and for proper operation. 5-7
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Shift lever • Check for proper operation. 5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary.
5-8, 8-62, 8-63
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-54, 8-55
Axle boots • Check for damage. 8-34
ITEM
ROUTINE PAGE
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5-6
5
NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENE RGY CONSERVING II”
or higher.
Make sure that no foreign material en-
ters the oil tank. EBU35322TransmissionMake sure there is no oil leaking from the
transmission case.EBU31760CoolantCheck the coolant level in the coolant reser-
voir when the engine is cold (the coolant level
will vary with engine temperature). The coolant level is satisfactory if it is be-
tween the minimum and maximum level
marks on the coolant reservoir. If the coolant
level is at or below the minimum level mark,
add additional coolant to bring the level up to
maximum level mark. If coolant is not avail-
able, add distilled water. Change the coolant
every two years. (See page 8-33.)
NOTICEECB02120Hard water or salt water is harmful to the
engine. You may use soft water if you can-
not get distilled water. EBU36020Final gearMake sure there is no oil leaking from the final
gear case.
Recommended engine oil type and quantity:
See page 10-1.
Coolant reservoir capacity (up to the maxi-
mum level mark):0.31 L (0.33 US qt, 0.28 Imp.qt)
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8-6
8
EBU35800General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi- tions)
* Secondary air fil-
ter (paper) • Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi- tions)
3Engine oil • Change (warm engine before draining). √ √√√
4 Engine oil filter
cartridge
• Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
•Change. √ √√√
6 Final gear oil/Dif-
ferential gear oil • Check oil level and for leakage.
√√√√√
•Change. √√
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Page 143 of 200
8-25
8
13. Install the side panel bolts, and then tight-en them to the specified torque.
EBU35103Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the general
maintenance and lubrication chart.
1. Rear bottom panel
2. Bolt A
3. Bolt BTightening torques:Bolt A:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Bolt B: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
3
1
2
2
1. Bolt BTightening torque: Bolt B:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1
1
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8-26
8
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level1. Park the vehicle on a level surface.
2. Remove panel B (page 8-10).
3. Remove the transmission oil filler cap, wipe the dipstick off with a clean rag, in-
sert it back into the transmission case
(without screwing it in), and then remove
it again to check the oil level.
TIPThe transmission oil level should be between
the tip of the dipstick and the maximum level
mark. 4. If the oil level is at or below the tip of thedipstick, add sufficient oil of the recom-
mended type to raise it to the correct lev-
el.
5. Install the transmission oil filler cap.1. Transmission oil filler cap
2. Dipstick
3. Maximum level mark
4. Tip of the dipstick
1 2
34
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8-27
8
6. Install the panel.
To change the transmission oil 1. Park the vehicle on a level surface.
2. Remove panel B (page 8-10).
3. Place an oil pan under the transmission case to collect the used oil.
4. Remove the transmission oil filler cap, and then the transmission oil drain bolt
and its gasket to drain the oil from the
transmission case. 5. Install the transmission oil drain bolt and
new gasket, and then tighten the bolt to
the specified torque.
6. Refill with the specified amount of the recommended oil, and then install the
transmission oil filler cap.
NOTICEECB03150Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
1. Transmission oil drain bolt
2. Gasket2
1
Tightening torque:
Transmission oil drain bolt:20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended oil: See page 10-1.
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
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Page 146 of 200
8-28
8
In order to prevent clutch slippage, do
not mix any chemical additives. TIPBe sure to wipe up any spilled oil. 7. Start the engine and drive the vehicle for
a few minutes to circulate the transmis-
sion oil.
8. Park the vehicle on a level surface, stop
the engine, and then check the transmis-
sion case for oil leakage.TIPIf oil is leaking confirm that the transmission
oil filler cap is properly installed and then have
a Yamaha dealer check the transmission. 9. Check the transmission oil level and cor-rect if necessary.
10. Install the panel.
EBU36050Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
Checking the final gear oil level 1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
U2HC7LE0.book Page 28 Wednesday, October 7, 2015 12:09 PM
