5-8
5
EBU35690Shift leverThe shift lever should move smoothly both
forward and backwards and return to its orig-
inal position after a gear change is made.
Check the shift lever and transmission for
roughness before starting off.TIPThe engine may need to be started for the
transmission to engage gears. EBU35700Fittings and fastenersAlways check the tightness of chassis and
wheel fittings and fasteners before starting
off. Take the vehicle to a Yamaha dealer or re-
fer to the Service Manual for correct tighten-
ing torque.EBU31840Instruments, lights and switchesCheck that all instruments, lights and switch-
es are working properly. Correct if necessary.
EBU31851Control cablesWhen driving in cold weather, always make
sure all control cables work smoothly before
starting off. WARNING! Control cables can
freeze in cold weather and you could be
unable to control the vehicle.
[EWB03280]
EBU35331
TiresCheck tire pressure regularly to make sure it
is at the recommended specifications. Also
check for wear and damage.
Tire pressure
Use the tire pressure gauge to check and ad-
just tire pressures when the tires are cold. Tire
pressures must be equal on both sides.
WARNING! Operation of this vehicle with improper tire pressure may cause severe
injury or death from loss of control or roll-
over. Tire pressure below the minimum
U2HC7LE0.book Page 8 Wednesday, October 7, 2015 12:09 PM
6-2
6
10–20 hours:
Avoid prolonged operation above 6300 r/min.
After break-in:
The vehicle may now be operated normally.EBU35341Starting the engine1. Turn the key to “ ” (on).NOTICEECB02290The coolant temperature warning light and
engine trouble warning light should come
on, then go off.
The EPS warning light should come on,
then go off when the engine is started.
If a warning light does not go off, see page
4-2 for the corresponding warning light
circuit check. 2. Press the brake pedal.
3. Shift the transmission into neutral.
When the transmission is in the neutral
position, the transmission gear display
shows “N” and the neutral indicator
light should come on.
The engine can be started in any gear if
the clutch pedal is applied. However, it
is recommended to shift into neutral
before starting the engine.
4. With your foot off the accelerator pedal, start the engine by turning the key to “ ”
(start).
If the engine fails to start, release the key, and
then try starting it again. Wait a few seconds
before the next attempt. Each attempt should
be as short as possible, to preserve battery
energy. NOTICE: Do not crank the engine
more than 5 seconds on each attempt, or
starter damage could occur. Wait at least
5 seconds between each operation of the
electric starter to let it cool.
[ECB02140]
Do not turn the key to the “ ” (start) position
with the engine running; otherwise, damage
to the electric starter may result.
U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM
8-42
8
EBU35140Cleaning the spark arrester
WARNING
EWB03370Hot exhaust system may cause burns. To
avoid burns or fires, make sure that the en-
gine is stopped and the exhaust system is
cool before cleaning the spark arrester. Do
not start the engine while cleaning the ex-
haust system. 1. Remove the tailpipe cover by removingthe bolts. 2. Remove the tailpipe bolts.
3. Remove the tailpipe by pulling it out of
the muffler, and then remove the gasket.
4. Tap the tailpipe lightly, and then use a wire brush to remove any carbon depos-
its from the spark arrester portion of the
tailpipe and inside of the tailpipe housing.1. Tailpipe cover
2. Bolt
1
2
2
1. Tailpipe bolt
1
1
U2HC7LE0.book Page 42 Wednesday, October 7, 2015 12:09 PM
8-50
8
EBU32550Brake light switch adjustmentThe brake light switch, which is activated by
the brake pedal, is properly adjusted when
the brake light comes on just before braking
takes effect. If necessary, adjust the brake
light switch as follows.
Turn the adjusting nut while holding the brake
light switch in place. To make the brake light
come on earlier, turn the adjusting nut in di-
rection (a). To make the brake light come on
later, turn the adjusting nut in direction (b).
EBU35930Cable inspection and lubrication
WARNING
EWB03380Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked. Lubricate the cable ends. If the cables do not
operate smoothly, ask a Yamaha dealer to re-
place them.
1. Brake light switch
2. Adjusting nut
1
2
(b) (a)
Recommended lubricant:
Yamalube LubezAll (synthetic lubricant
spray with PTFE)
U2HC7LE0.book Page 50 Wednesday, October 7, 2015 12:09 PM
8-61
8
If a fuse is blown, replace it as follows.1. Turn the key to “ ” (off) and turn off the
electrical circuit in question.
NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove panel A. (See page 8-10.)
3. Remove the blown fuse, and then install anew fuse of the specified amperage.
WARNING! Always use a fuse of the specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
1. Headlight fuse “HEAD”
2. Signaling system fuse “SIGNAL”
3. Four-wheel-drive motor fuse “DIFF”
4. Backup fuse “BACK UP” (for clock)
5. Ignition fuse “IGNITION”
6. Radiator fan motor fuse “FAN”
7. Spare fuse
8. Auxiliary DC jack fuse “TERMINAL”
1 234
5
6
7
8
U2HC7LE0.book Page 61 Wednesday, October 7, 2015 12:09 PM
8-64
8
the fuel, compression, or ignition systems can
cause poor starting and loss of power. The
troubleshooting chart describes a quick, easy
procedure for making checks. If your vehicle
requires any repair, take it to a Yamaha deal-
er.
The skilled technicians at a Yamaha dealer-
ship have the tools, experience, and know-
how to properly service your vehicle. Use only
genuine Yamaha parts on your vehicle. Imita-
tion parts may look like Yamaha parts, but
they are often inferior. Consequently, they
have a shorter service life and can lead to ex-
pensive repair bills.
WARNING
EWB03450When checking the fuel system, do not
smoke and make sure there are no open
flames or sparks in the area, including pilot
lights from water heaters or furnaces.Gasoline or gasoline
vapors can ignite or
explode, causing severe injury or property
damage.
U2HC7LE0.book Page 64 Wednesday, October 7, 2015 12:09 PM
10-5
10
Wheel travel:432 mm (17.0 in)Electrical system:Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
U1-H11L
Voltage, capacity: 12 V, 28.0 AhBulb voltage, wattage × quantity:Headlight:
LED
Tail/brake light: LED
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Parking brake indicator light:
LED
Differential gear lock indicator light: LED
EPS warning light: LED Helmet/Seat belt indicator light:
14 V, 0.85 W × 2
Shift timing indicator light: LED
Fuses:Main fuse:40.0 A
Fuel injection system fuse: 15.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
15.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 30.0 A
U2HC7LE0.book Page 5 Wednesday, October 7, 2015 12:09 PM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-16
Accelerator pedal, checking ........................................ 8-48
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter ......................................................................... 8-37
Air filter case hoses, cleaning ...................................... 8-41
Auxiliary DC jack .......................................................... 4-38
Axle boots .................................................................... 8-34BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-55
Brake and clutch fluid levels, checking ........................ 8-45
Brake fluid, replacing ...................................................8-47
Brake light switch, adjusting ........................................ 8-50
Brake pedal .................................................................. 4-17
Brake pedal, checking ................................................. 8-47
Brakes, Periodic maintenance ..................................... 8-43
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-50
Cargo bed .................................................................... 4-27
Cleaning ......................................................................... 9-1
Clutch pedal ................................................................. 4-17
Clutch pedal, checking ................................................ 8-47
Clutch, Pre-operation check .......................................... 5-3
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-33
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4Cup holders ................................................................. 4-26
DDifferential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-30
Differential gear, Pre-operation check ........................... 5-7
Doors ........................................................................... 4-20
Drive mode, selecting .................................................... 6-7
Driver seat position ...................................................... 4-22
Drive shaft universal joint, lubrication .......................... 8-53
Drivetrain icon ................................................................ 4-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-15
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-28
Final gear, Pre-operation check ..................................... 5-6
Fittings and fasteners, Pre-operation check .................. 5-8
Flag pole bracket ......................................................... 4-28
Front and rear brake pads, checking ........................... 8-44
Fuel, Pre-operation check .............................................. 5-4
Fuel tank cap ............................................................... 4-19
Fuse, replacing ............................................................. 8-60GGlove compartment ..................................................... 4-23HHeadlight beam, adjusting ........................................... 8-63
Headlights .................................................................... 8-62
Helmet indicator light ..................................................... 4-6
U2HC7LE0.book Page 1 Wednesday, October 7, 2015 12:09 PM