2016 YAMAHA YFM90 fuel

8-21
84. Tighten the locknut.
5. Slide the rubber covers to their original posi-
tions.
EBU24061Valve clearanceThe valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
EBU29602BrakesReplacement of brake components requires pro-
fessional knowledge. Brake service should be
performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or adjust-
ed brakes could lead to a loss in braking ability
and an accident. EBU34511Checking the front and rear brake
shoesThe front and rear brake shoes must be checked
for wear at the intervals specified in the periodic
maintenance and lubrication chart. Without disas-
sembling the brake, this can be performed by
checking the position of the brake lever free play
adjusting bolts or nut.
Front brakes
To check front brake shoe wear, check the posi-
tion of the adjusting bolts. If a bolt extends more
than 12 mm (0.47 in) from its locknut, the brake
shoes need to be replaced.
1. Rubber cover
2. Throttle lever free play adjusting nut
3. Locknut
4. Throttle lever free play
1
3
2
1
4
(a)
(b)
UBD360E0.book Page 21 Wednesd ay, February 25, 2015 2:41 PM

8-35
83. Lower the ATV to the ground.
4. Tighten the wheel bolts to the specified
torques.
EBU25721TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, ex-
perience, and know-how to service the ATV prop-
erly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Arrow markTightening torques:Front wheel bolt:45 Nm (4.5 m·kgf, 33 ft·lbf)
Rear wheel bolt: 45 Nm (4.5 m·kgf, 33 ft·lbf)
1
UBD360E0.book Page 35 Wednesd ay, February 25, 2015 2:41 PM

8-36
8
EBU25754Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
The engine does not start.
Check the ignition.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start. Have a Yamaha dealer check the ATV.Have a Yamaha dealer check the ATV.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug. Have a Yamaha dealer check the ATV.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
UBD360E0.book Page 36 Wednesd ay, February 25, 2015 2:41 PM

9-2
9
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
EBU30361StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.
NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen- ing the drain bolt; this will prevent fuel depos-
its from building up. Pour the drained fuel into
the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.
5. Perform the following steps to protect the cyl- inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers.
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)UBD360E0.book Page 2 Wednesd ay, February 25, 2015 2:41 PM

10-2
10
Transmission oil:Type:SAE 80W-90
Quantity:
0.35 L (0.37 US qt, 0.31 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 6.6 L (1.74 US gal, 1.45 Imp.gal)
Fuel reserve amount:
0.9 L (0.24 US gal, 0.20 Imp.gal)Carburetor:Type × quantity:
H66D x 1Spark plug (s):Manufacturer/model: NGK/CR6HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Secondary reduction system:
Chain drive
Secondary reduction ratio: 35/14 (2.500) Transmission type:
V-belt automatic
Operation: Centrifugal automatic type
Chassis:Frame type:Steel tube frame
Caster angle: 3.4 °
Trail:
19.8 mm (0.78 in)Front tire:Type:Tubeless
Size:
AT18 x 7-8
Manufacturer/model: MAXXIS/M939
Manufacturer/model: DURO/DI2017Rear tire:Type:Tubeless
Size: AT18 x 9-8
Manufacturer/model:
MAXXIS/M940
Manufacturer/model: DURO/DI2016
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12-1
12
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ........................................... 8-15BBattery ......................................................................... 8-31
Brake lever free play, adjusting the front ..................... 8-22
Brake lever free play (rear), adjusting .......................... 8-24
Brake lever, front ........................................................... 4-4
Brake lever, rear ............................................................. 4-5
Brake levers, checking and lubricating ........................ 8-29
Brakes .......................................................................... 8-21
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................ 8-28
Carburetor, adjusting ................................................... 8-19
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDrive chain ..................................................................... 5-3
Drive chain, lubricating ................................................ 8-27
Drive chain slack .......................................................... 8-25
Drive select lever ........................................................... 4-6
Drive select lever and driving in reverse ........................ 6-3EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-19
Engine oil ..............................................................5-3, 8-11
Engine, starting a warm ................................................. 6-3Engine stop switch ........................................................ 4-2
FFront and rear brake shoes, checking ......................... 8-21
Front knuckle pivots, lubricating ................................. 8-30
Fuel ......................................................................... 4-8, 5-3
Fuel cock ..................................................................... 4-10
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-33HHandlebar switches ....................................................... 4-2IIdentification numbers ................................................. 11-1
Indicator lights ............................................................... 4-1
Instruments and switches .............................................. 5-6KKickstarter ...................................................................... 4-7LLabel locations ............................................................... 1-1MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1NNeutral indicator light .................................................... 4-1OOwner’s manual and tool kit .......................................... 8-2PParking ........................................................................... 6-5
UBD360E0.book Page 1 Wednesd
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