2016 YAMAHA YFM700R maintenance

8-36
8hold the adjusting bolt with a wrench so
that it does not turn together with the lock-
nut.
[ECB00522]
WARNING
EWB02091Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again. EBU24744Brake light switchesThe brake light, which is activated by the brake
pedal and brake lever, should come on just before
braking takes effect. The brake light switch for the brake pedal can be
adjusted as follows, but the front brake light
switch should be adjusted by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make
the brake light come on earlier, turn the adjusting
nut in direction (a). To make the brake light come
on later, turn the adjusting nut in direction (b).
EBU29752Adjusting the clutch lever free playThe clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
Tightening torque:
Locknut (rear brake caliper):16 Nm (1.6 m·kgf, 12 ft·lbf)1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2
(a)
(b)
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8-40
8
EBU24883Lubricating the drive chainThe drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00562The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas. 1. Clean the drive chain with kerosene and asmall soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00572]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain lubricant. NOTICE: Do
not use engine oil or any other lubricants
for the drive chain, as they may contain
substances that could damage the O-
rings.
[ECB00582]
EBU24905
Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-1. O-ring
1
1
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8-42
8
EBU24964Checking the wheel hub bearingsThe front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smooth-
ly, have a Yamaha dealer check the wheel hub
bearings.
EBU24996Lubricating the swingarm pivotsThe swingarm pivots must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based greaseRecommended lubricant:Lithium-soap-based grease
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8-43
8
EBU25005Lubricating the rear suspension relay
arm and connecting arm pivoting
pointsThe rear suspension relay arm and connecting
arm pivoting points must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.TIPFor parts equipped with a grease nipple, use a
grease gun. Recommended lubricant:Lithium-soap-based grease
1. Grease nipple
1. Grease nipple
1
1
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8-45
8
Right side
EBU25094Lubricating the steering shaftThe steering shaft must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
EBU30036BatteryThe battery is located under the seat. (See page
4-12.)
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to
check the electrolyte or to add distilled water.
However, the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
1. Upper grease nipple
2. Lower grease nippleRecommended lubricant: Lithium-soap-based grease
1
2
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12-1
12
INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-21BBattery .......................................................................... 8-45
Brake and clutch levers, checking and lubricating ...... 8-41
Brake fluid, changing ...................................................8-33
Brake fluid level, checking ........................................... 8-31
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ..................... 8-33
Brake light switches ..................................................... 8-36
Brake pads, checking the front and rear ..................... 8-29
Brake pedal .................................................................... 4-7
Brake pedal, checking and lubricating ........................ 8-41
Brake pedal height, checking ...................................... 8-34
Brakes .......................................................................... 8-29
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-40
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-36
Coolant ................................................................. 5-4, 8-17
Coolant temperature warning light ................................. 4-2DDrive chain ..................................................................... 5-5
Drive chain, lubricating ................................................ 8-40
Drive chain slack .......................................................... 8-38
EEngine break-in .............................................................. 6-5
Engine idling speed ...................................................... 8-27
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-13
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-4
Engine trouble warning light .......................................... 4-3FFuel ...................................................................... 4-10, 5-4
Fuel level warning light ................................................... 4-3
Fuel tank cap ............................................................... 4-10
Fuses, replacing ........................................................... 8-48HHandlebar switches ....................................................... 4-4
Headlight beam, adjusting ........................................... 8-51
Headlight bulb, replacing ............................................. 8-50IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-8LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1
U2LS61E0.book Page 1 Friday, April 17, 2015 8:25 AM