2016 YAMAHA YFM700R clutch

8-36
8hold the adjusting bolt with a wrench so
that it does not turn together with the lock-
nut.
[ECB00522]
WARNING
EWB02091Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again. EBU24744Brake light switchesThe brake light, which is activated by the brake
pedal and brake lever, should come on just before
braking takes effect. The brake light switch for the brake pedal can be
adjusted as follows, but the front brake light
switch should be adjusted by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make
the brake light come on earlier, turn the adjusting
nut in direction (a). To make the brake light come
on later, turn the adjusting nut in direction (b).
EBU29752Adjusting the clutch lever free playThe clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
Tightening torque:
Locknut (rear brake caliper):16 Nm (1.6 m·kgf, 12 ft·lbf)1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2
(a)
(b)
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8-37
8
The clutch lever free play should measure 8.0–
13.0 mm (0.31–0.51 in) as shown. If the free play is
incorrect, adjust it as follows.
1. Slide the rubber cover back.
2. Loosen the locknut at the clutch lever.
3. To increase the clutch lever free play, turn the adjusting bolt at the clutch lever in direction
(a), and to decrease it, turn the bolt in direc-
tion (b).
TIPIf the specified clutch lever free play could be ob-
tained as described above, skip steps 4–7. 4. Fully turn the adjusting bolt at the clutch leverin direction (a) to loosen the clutch cable.
5. Loosen the locknut at the crankcase.
6. To increase the clutch lever free play, turn the adjusting nut at the crankcase in direction (a),
and to decrease it, turn the nut in direction (b).
7. Tighten the locknut at the crankcase.
1. Rubber cover
2. Clutch lever free play adjusting bolt
3. Locknut
4. Clutch lever free play
3
1
2
(a)
(b)
4
1. Locknut
2. Clutch lever free play adjusting nut
1
2
(a)
(b)
U2LS61E0.book Page 37 Friday, April 17, 2015 8:25 AM

8-38
88. Tighten the locknut at the clutch lever, and
then slide the rubber cover to its original po-
sition.
TIPIf the specified free play cannot be obtained as de-
scribed above or if the clutch does not operate
correctly, have a Yamaha dealer check the internal
clutch mechanism. EBU26865Drive chain slackThe drive chain slack should be checked before
each ride and adjusted if necessary.
To check the drive chain slack1. Place the ATV on a level surface.TIPWhen checking and adjusting the drive chain
slack, there should be no weight on the ATV and
all tires must be touching the ground. 2. Move the ATV back and forth to locate the tightest portion of the drive chain, and then
measure the drive chain slack as shown. 3. If the drive chain slack is incorrect, adjust it as
follows.
To adjust the drive chain slack 1. Place the ATV on a level surface.
2. Loosen the rear wheel axle pinch bolts.
3. Insert a rod of a diameter of 8 mm (0.3 in) and a length of 10 cm (4 in) into one of the holes in
the drive chain tensioner as shown.
Drive chain slack:
25.0–35.0 mm (0.98–1.38 in)
1. Drive chain slack
1
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8-41
8
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582
Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
 Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision.
EBU24923Checking and lubricating the brake
and clutch leversThe operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.EBUM0171Checking the shift pedalThe operation of the shift pedal should be
checked before each ride. If operation is not
smooth, have a Yamaha dealer check the vehicle.EBU28872Checking and lubricating the brake
pedalThe operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
Recommended lubricant:
Yamaha cable lubricant or other suitable cable lubricantRecommended lubricants: Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
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10-2
10
Lubrication system:Dry sumpEngine oil:Recommended brand:
YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter element replacement: 1.75 L (1.85 US qt, 1.54 Imp.qt)
With oil filter element replacement: 1.85 L (1.96 US qt, 1.63 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt) Radiator (including all routes):
1.68 L (1.78 US qt, 1.48 Imp.qt)
Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
11.0 L (2.90 US gal, 2.42 Imp.gal)
Fuel reserve amount: 2.9 L (0.77 US gal, 0.64 Imp.gal)Fuel injection:Throttle body:
ID mark: 1S3H 10Spark plug (s):Manufacturer/model:NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
77/34 (2.265)
Secondary reduction system: Chain drive
Secondary reduction ratio: 38/14 (2.714)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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12-1
12
INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-21BBattery .......................................................................... 8-45
Brake and clutch levers, checking and lubricating ...... 8-41
Brake fluid, changing ...................................................8-33
Brake fluid level, checking ........................................... 8-31
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ..................... 8-33
Brake light switches ..................................................... 8-36
Brake pads, checking the front and rear ..................... 8-29
Brake pedal .................................................................... 4-7
Brake pedal, checking and lubricating ........................ 8-41
Brake pedal height, checking ...................................... 8-34
Brakes .......................................................................... 8-29
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-40
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-36
Coolant ................................................................. 5-4, 8-17
Coolant temperature warning light ................................. 4-2DDrive chain ..................................................................... 5-5
Drive chain, lubricating ................................................ 8-40
Drive chain slack .......................................................... 8-38
EEngine break-in .............................................................. 6-5
Engine idling speed ...................................................... 8-27
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-13
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-4
Engine trouble warning light .......................................... 4-3FFuel ...................................................................... 4-10, 5-4
Fuel level warning light ................................................... 4-3
Fuel tank cap ............................................................... 4-10
Fuses, replacing ........................................................... 8-48HHandlebar switches ....................................................... 4-4
Headlight beam, adjusting ........................................... 8-51
Headlight bulb, replacing ............................................. 8-50IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-8LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1
U2LS61E0.book Page 1 Friday, April 17, 2015 8:25 AM