Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control
functions ........................................... 3-1
Immobilizer system......................... 3-1
Main switch .................................... 3-2
Indicator lights and warning lights............................................ 3-3
Multi-function meter unit ................ 3-5
Handlebar switches ........................ 3-8
Clutch lever .................................... 3-9
Shift pedal .................................... 3-10
Brake lever.................................... 3-10
Brake pedal .................................. 3-10
ABS (for ABS models) .................. 3-11
Fuel tank cap ................................ 3-12
Fuel ............................................... 3-12
Fuel tank breather/overflow
hose .......................................... 3-14
Catalytic converter ....................... 3-14
Steering lock................................. 3-15
Rider seat ..................................... 3-15
Adjusting the shock absorber assemblies ................................ 3-16
Sidestand ..................................... 3-17
Ignition circuit cut-off system ....... 3-18 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kits ............................. 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
panel ............................................ 6-8
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge.... 6-10
Replacing the air filter element ..... 6-13
Checking the throttle grip free play ............................................ 6-13
Valve clearance ............................. 6-14
Tires .............................................. 6-14
Cast wheels................................... 6-16
Adjusting the clutch lever free play ............................................ 6-16 Checking the brake lever free
play ............................................ 6-17
Brake light switches ..................... 6-18
Checking the front and rear brake pads .......................................... 6-18
Checking the brake fluid level ...... 6-19
Changing the brake fluid .............. 6-20
Drive belt slack ............................. 6-21
Checking and lubricating the cables ........................................ 6-21
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the brake and shift pedals............... 6-22
Checking and lubricating the brake and clutch levers ............. 6-23
Checking and lubricating the
sidestand................................... 6-23
Lubricating the swingarm pivots......................................... 6-24
Checking the front fork ................. 6-24
Checking the steering................... 6-25
Checking the wheel bearings ....... 6-25
Battery .......................................... 6-25
Replacing the fuses ...................... 6-27
Replacing the headlight bulb ........ 6-29
Replacing the auxiliary light bulb .......................................... 6-30
Brake/tail light............................... 6-31
Replacing a turn signal light
bulb ........................................... 6-31U2DEE1E0.book Page 1 Friday, September 4, 2015 4:52 PM
Description
2-2
2
EAU10421
Right view
1
2
3
4
5
6
7
8
10
9
11
1. License plate light (page 6-32)
2. Brake/tail light (page 6-31)
3. Battery (page 6-25)
4. Rear brake fluid reservoir (page 6-19)
5. Air filter element (page 6-13)
6. Fuel tank cap (page 3-12)
7. Main switch (page 3-2)
8. Steering lock (page 3-15) 9. Engine oil filter cartridge (page 6-10)
10.Rear brake light switch (page 6-18)
11.Brake pedal (page 3-10)U2DEE1E0.book Page 2 Friday, September 4, 2015 4:52 PM
Description
2-3
2
EAU10431
Controls and instruments
1
2
3
4
5
6
7
1. Clutch lever (page 3-9)
2. Left handlebar switches (page 3-8)
3. Multi-function meter unit (page 3-5)
4. Front brake fluid reservoir (page 6-19)
5. Right handlebar switches (page 3-8)
6. Brake lever (page 3-10)
7. Throttle grip (page 6-13)
U2DEE1E0.book Page 3 Friday, September 4, 2015 4:52 PM
For your safety – pre-operation checks
4-1
4
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment d amage.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot b e corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather/overflow hose for obstructions, cracks or damage, and
check hose connection. 3-12, 3-14
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-18, 6-19
U2DEE1E0.book Page 1 Friday, September 4, 2015 4:52 PM
For your safety – pre-operation checks
4-2
4
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-18, 6-19
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
6-16
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-13, 6-22
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 6-21
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
6-14, 6-16
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary.
6-22
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary. 6-23
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
6-23
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
—
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
ITEM
CHECKS PAGE
U2DEE1E0.book Page 2 Friday, September 4, 2015 4:52 PM
Periodic maintenance an d a djustment
6-4
6
EAU1770M
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element •Replace. √
2Clutch • Check operation.
•Adjust.
√√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake fluid • Change. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
U2DEE1E0.book Page 4 Friday, September 4, 2015 4:52 PM
Periodic maintenance an d a djustment
6-7
6
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
U2DEE1E0.book Page 7 Friday, September 4, 2015 4:52 PM
Periodic maintenance an d a djustment
6-19
6 indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22501
Rear
brake pa ds
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.
EAU40262
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA16011
Improper maintenance can result in
loss of brakin g a bility. O bserve
these precautions: Insufficient brake flui d may al-
low air to enter the brake sys-
tem, re ducin g brakin g
performance.
Clean the filler cap before re-
movin g. Use only DOT 4 brake
flui d from a seale d container.
1. Lining thickness
1
1. Minimum level mark
1
1. Minimum level markSpecifie d b rake flui d:
DOT 4
1
U2DEE1E0.book Page 19 Friday, September 4, 2015 4:52 PM