2016 YAMAHA XVS1300CU belt

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ........................ 3-8
Clutch lever .................................... 3-9
Shift pedal .................................... 3-10
Brake lever.................................... 3-10
Brake pedal .................................. 3-10
Fuel tank cap ................................ 3-11
Fuel ............................................... 3-11
Fuel tank breather/overflow hose .......................................... 3-13
Catalytic converter ....................... 3-13
Seat .............................................. 3-14
Helmet holder ............................... 3-15
Adjusting the shock absorber assembly ................................... 3-15
Sidestand ..................................... 3-16
Ignition circuit cut-off system ....... 3-17 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kits ............................. 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
panel ............................................ 6-8
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge.... 6-10
Coolant.......................................... 6-13
Replacing the air filter element ..... 6-14
Checking the throttle grip free play ............................................ 6-15
Valve clearance ............................. 6-15
Tires .............................................. 6-15
Cast wheels................................... 6-17 Adjusting the clutch lever free
play ............................................ 6-17
Checking the brake lever free play ............................................ 6-18
Brake light switches ..................... 6-19
Checking the front and rear
brake pads ................................ 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Drive belt slack ............................. 6-22
Checking and lubricating the
cables ........................................ 6-23
Checking and lubricating the throttle grip and cable ............... 6-23
Checking and lubricating the brake and shift pedals............... 6-23
Checking and lubricating the
brake and clutch levers ............. 6-24
Checking and lubricating the sidestand................................... 6-25
Lubricating the rear suspension ... 6-25
Lubricating the swingarm pivots......................................... 6-25
Checking the front fork ................. 6-26
Checking the steering................... 6-26
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-27
Replacing the fuses ...................... 6-28
Replacing the headlight bulb ........ 6-30
Replacing the auxiliary light bulb .......................................... 6-31U2SSE2E0.book Page 1 Monday, July 20, 2015 2:28 PM

Periodic maintenance an d a djustment
6-5
6
10 *Swin garm • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
11 *Drive belt • Check belt condition.
• Replace if damaged.
• Check belt tension.
• Make sure that the rear wheel is
properly aligned. Every 4000 km (2500 mi)
12 *Steerin g b earin gs • Check bearing play and steering
for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 20000 km (12000 mi)
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
19 *Sidestan d switch • Check operation. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-22
6
EAU23041
Drive b elt slackThe drive belt slack should be checked
and adjusted at the intervals specified
in the periodic maintenance and lubri-
cation chart.
EAU38413
To check the drive belt slack
1. Place the vehicle on the side- stand.
2. Note the current position of the drive belt using the marks near the
drive belt check hole.TIPThe marks near the drive belt check
hole are 5.0 mm (0.2 in) apart.
3. Note the position of the drive beltwith a force of 45 N (4.5 kgf, 10 lbf)
applied to the belt with a belt ten-
sion gauge as shown.TIPA belt tension gauge is available at a
Yamaha dealer.4. Calculate the drive belt slack by subtracting the measurement not-
ed in step 2 from the measure-
ment noted in step 3. 5. If the drive belt slack is incorrect,
have a Yamaha dealer adjust it.
1. Drive belt
2. Marks2 1
1. Belt tension gauge
2. Drive belt slackDrive
belt slack:
5.0–7.0 mm (0.20–0.28 in)
6 8 10 12 14
1
2
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Motorcycle care and stora ge
7-1
7
EAU37834
Matte color cautionNOTICE
ECA15193
Some mo dels are equipped with
matte colore d finishe d parts. Be
sure to consult a Yamaha d ealer for
a d vice on what prod ucts to use be-
fore cleanin g the vehicle. Usin g a
b rush, harsh chemical prod ucts or
cleanin g compoun ds when cleanin g
these parts will scratch or damag e
their surface. Wax also shoul d not
b e applied to any matte colore d fin-
ishe d parts.
EAU32935
CareWhile the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a mo-
torcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its
life and optimize its performance.
Before cleanin g
1. Cover the muffler outlets with plastic bags after the engine has
cooled down.
2. Make sure that all caps and cov- ers as well as all electrical cou-
plers and connectors, including
the spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod- ucts onto seals, gaskets, the drive
belt and wheel axles. Always rinse
the dirt and degreaser off with wa-
ter.
Cleanin g
NOTICE
ECA10773
Avoi d usin g stron g aci dic wheel
cleaners, especially on spoke d
wheels. If such pro ducts are
use d on har d-to-remove dirt, do
not leave the cleaner on the af-
fected area any lon ger than in-
structe d. Also, thorou ghly rinse
the area off with water, imme di-
ately dry it, an d then apply a cor-
rosion protection spray.
 Improper cleanin g can d amage
plastic parts (such as cowlin gs,
panels, win dshiel ds, hea dlig ht
lenses, meter lenses, etc.) an d
the mufflers. Use only a soft,
clean cloth or spon ge with wa-
ter to clean plastic. However, if
the plastic parts cannot b e thor-
ou ghly cleaned with water, di-
lute d mil d d eter gent with water
may be used . Be sure to rinse
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Motorcycle care and stora ge
7-3
7 3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted and chrome-plat- ed surfaces. Avoid combination
cleaner waxes, many of which
contain abrasives that may mar
the paint or protective finish.
7. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher speed
s, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.
NOTICE
ECA10951
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to the
drive belt.
 Never apply oil or wax to any
rubber an d plastic parts, but
treat them with a suitab le care
prod uct.
 Avoi d usin g a brasive polishin g
compoun ds as they will wear
away the paint.TIP Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU44454
Stora geShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles (b ecause
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.Lon g-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
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Specifications
8-1
8
Dimensions:Overall length:2535 mm (99.8 in)
Overall width:
860 mm (33.9 in)
Overall height: 1130 mm (44.5 in)
Seat height: 670 mm (26.4 in)
Wheelbase:
1755 mm (69.1 in)
Ground clearance: 150 mm (5.91 in)
Minimum turning radius: 3.4 m (11.16 ft)Wei ght:Curb weight:
293 kg (646 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: SOHC
Cylinder arrangement:
V-type
Number of cylinders: 2-cylinder
Displacement: 1304 cm³
Bore × stroke:
100.0 × 83.0 mm (3.94 × 3.27 in) Compression ratio:
9.5 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change:
3.20 L (3.38 US qt, 2.82 Imp.qt)
With oil filter removal: 3.40 L (3.59 US qt, 2.99 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.45 L (0.48 US qt, 0.40 Imp.qt)
Radiator (including all routes):
2.10 L (2.22 US qt, 1.85 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 15 L (4.0 US gal, 3.3 Imp.gal) Fuel reserve amount:
4.1 L (1.08 US gal, 0.90 Imp.gal)
Fuel injection:Throttle body:
ID mark: 3D8D 40Spark plu g(s):Manufacturer/model:
NGK/LMAR7A-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:
1.556 (70/45)
Final drive: Belt
Secondary reduction ratio: 2.258 (70/31)
Transmission type:
Constant mesh 5-speed
Gear ratio: 1st:
2.769 (36/13)
2nd: 1.778 (32/18)
3rd: 1.381 (29/21)
4th:
1.115 (29/26)
5th: 0.960 (24/25)
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10-1
10
Index
AAir filter element, replacing ................... 6-14
Auxiliary light bulb, replacing ............... 6-31BBattery .................................................. 6-27
Brake and clutch levers, checking and
lubricating........................................... 6-24
Brake and shift pedals, checking and lubricating........................................... 6-23
Brake fluid, changing............................ 6-21
Brake fluid level, checking.................... 6-20
Brake lever............................................ 3-10
Brake lever free play, checking ............ 6-18
Brake light switches ............................. 6-19
Brake pedal .......................................... 3-10CCables, checking and lubricating ......... 6-23
Care ........................................................ 7-1
Catalytic converter ............................... 3-13
Clutch lever............................................. 3-9
Clutch lever free play, adjusting ........... 6-17
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-3DDimmer switch........................................ 3-8
Drive belt slack ..................................... 6-22EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ........... 6-10
Engine serial number .............................. 9-1
Engine stop switch ................................. 3-8
Engine trouble warning light ................... 3-4FFront and rear brake pads, checking ... 6-19 Front fork, checking ............................. 6-26
Fuel ...................................................... 3-11
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light........................... 3-3
Fuel tank breather/overflow hose ........ 3-13
Fuel tank cap........................................ 3-11
Fuses, replacing ................................... 6-28
HHandlebar switches ............................... 3-8
Hazard switch ........................................ 3-9
Headlight bulb, replacing ..................... 6-30
Helmet holder....................................... 3-15
High beam indicator light ....................... 3-3
Horn switch ............................................ 3-8IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-17
Indicator lights and warning lights ......... 3-2LLicense plate light ................................ 6-32MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function meter unit ........................ 3-4NNeutral indicator light ............................. 3-2OOil level warning light ............................. 3-3PPanel, removing and installing ............... 6-8 Parking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch............................................. 3-8
RRear suspension, lubricating ................ 6-25
RESET switch ......................................... 3-9SSafety information................................... 1-1
Seat....................................................... 3-14
SELECT switch ....................................... 3-9
Shifting.................................................... 5-2
Shift pedal............................................. 3-10
Shock absorber assembly, adjusting ... 3-15
Sidestand.............................................. 3-16
Sidestand, checking and lubricating .... 6-25
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ............................................. 3-8
Steering, checking ................................ 6-26
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-32
Swingarm pivots, lubricating ................ 6-25TThrottle grip and cable, checking and
lubricating ........................................... 6-23
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-33
Troubleshooting charts ......................... 6-34
Turn signal indicator light ....................... 3-2
Turn signal light and brake/tail light...... 6-32
Turn signal switch ................................... 3-8
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