2016 YAMAHA XMAX 250 belt

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning
lights ............................................3-4
Multi-function meter unit .................3-6
Handlebar switches.......................3-14
Front brake lever ...........................3-15
Rear brake lever ............................3-16
ABS (for ABS models) ...................3-16
Fuel tank cap.................................3-17
Fuel................................................3-18
Catalytic converters .....................3-19
Seat ...............................................3-20
Storage compartments .................3-21
Adjusting the shock absorber
assemblies .................................3-22
Sidestand ......................................3-23
Ignition circuit cut-off system........3-24
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-2
Starting off.......................................5-3
Acceleration and deceleration.........5-3
Braking ............................................5-4
Tips for reducing fuel
consumption ................................5-5
Engine break-in ...............................5-5
Parking ............................................5-6
Periodic maintenance and
adjustment........................................6-1
Owner’s tool kit ...............................6-2Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-9
Engine oil ...................................... 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13
Air filter and V-belt case air filter
elements and check hoses........ 6-14
Checking the throttle grip free
play ............................................ 6-16
Valve clearance ............................. 6-16
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake
lever free play ............................ 6-19
Checking the front and rear brake
pads........................................... 6-20
Checking the brake fluid level....... 6-21
Changing the brake fluid............... 6-22
Checking and lubricating the
cables ........................................ 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Lubricating the front and rear
brake levers ............................... 6-24
Checking and lubricating the
centerstand and sidestand ........ 6-24
Checking the front fork ................. 6-25
Checking the steering ................... 6-25
Checking the wheel bearings ....... 6-26
Battery .......................................... 6-26
Replacing the fuses ...................... 6-28
Replacing a headlight bulb ........... 6-30
Auxiliary lights ............................... 6-30
Tail/brake light .............................. 6-31
Front turn signal light .................... 6-31
Replacing a rear turn signal light
bulb............................................ 6-32
Replacing the license plate light
bulb............................................ 6-33
Troubleshooting ............................ 6-33
Troubleshooting charts ................. 6-34
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Description
2-1
2
EAU63371
Left view
8
91011
15243
7 6
1. Headlight (page 6-30)
2. Battery (page 6-26)
3. Main fuse (page 6-28)
4. Coolant reservoir cap (page 6-13)
5. Coolant level check window (page 6-13)
6. Rear storage compartment (page 3-21)
7. V-belt case air filter element (page 6-14)
8. Shock absorber assembly spring preload adjusting ring (page 3-22)
9. Air filter element (left) (page 6-14)
10.Sidestand (page 3-23)
11.Front brake pads (page 6-20)
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Instrument and control functions
3-7
3 The electric tachometer allows the rid-
er to monitor the engine speed and
keep it within the ideal power range.
NOTICE
ECAM1150
Do not operate the engine in the ta-
chometer high-rpm zone.
High-rpm zone: 8000 r/min and
above
Fuel meter
With the key in the “ON” position, the
fuel meter indicates the amount of fuel
in the fuel tank. The display segments
of the fuel meter disappear towards
“E” (Empty) as the fuel level decreases.
When the fuel level reaches the bottom
segment near “E”, the bottom segment
will flash. Refuel as soon as possible.
Clock
To set the clock:
1. Push the “SELECT” button for 3
seconds, and the hour digits will
start flashing.
2. Use the “SELECT” button to set
the hours.3. Push the “SELECT” button for 3
seconds, and the minute digits will
start flashing.
4. Use the “SELECT” button to set
the minutes.
5. Push the “SELECT” button for 3
seconds to complete setting the
clock.
Odometer and tripmeter display
The odometer and tripmeter display is
equipped with the following:
a tripmeter (which shows the dis-
tance traveled since last set to ze-
ro)
a time tripmeter (which shows the
elapsed riding time since last set
to zero)
a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)
an oil change tripmeter (which
shows the distance traveled since
the last engine oil change)
a V-belt replacement tripmeter
(which shows the distance trav-
eled since the last V-belt replace-
ment)
1. Fuel meter
2. Fuel level warning indicator “ ”
3. Fuel reserve tripmeter
ZAUM1102
98765432111 10
12
0
1000r/min
km/h
E
FCH
kmT
ripOdo
SELECTRESET
F
3121.
2. Function display
ZAUM1104CH
km
Odo
Air
OilV- B e l tTimeT
ripOdoF
21
INFOTRIP
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Instrument and control functions
3-8
3Pushing the “TRIP” button switches
the display between the odometer
mode and the various tripmeter modes
in the following order:
Odo (odometer) → Trip (tripmeter) →
Trip Time (time tripmeter) → Oil (oil
change tripmeter) → V-Belt (v-belt re-
placement tripmeter) → Odo (odome-
ter)
When approximately 2.5 L (0.66 US
gal, 0.55 Imp.gal) of fuel remains in the
fuel tank, the display will automatically
change to the fuel reserve tripmeter
mode “F Trip” and start counting the
distance traveled from that point. In
that case, pushing the “TRIP” button
switches the display between the vari-
ous tripmeter and odometer modes in
the following order:
Odo → Trip → Trip Time → F Trip (fuel
reserve tripmeter) → Oil Trip → V-Belt
Trip → Odo
Oil Trip and V-Belt Trip display total
distance traveled from the first run or
when the last reset was done.
To reset a tripmeter, select it by push-
ing the “TRIP” button until “Trip, Trip
Time, F Trip” is displayed. While “Trip,
Trip Time, F Trip” is displayed, push
the “TRIP” button for 3 seconds. If you
do not reset the fuel reserve tripmeter
manually, it will reset itself automatical-
ly and the display will return to the prior
mode after refueling and traveling 5 km
(3 mi).
TIP
The display cannot be changed back

Oil change indicator “Oil”
This indicator flashes at the initial 1000
km (600 mi), then at 3000 km (1800 mi)
and every 3000 km (1800 mi) thereafter
to indicate that the engine oil should be
changed.
After changing the engine oil, reset the
oil change indicator.
To reset the oil change indicator
1. Turn the key to “ON”.
2. Push the “TRIP” button until “Oil”
(oil change tripmeter) is displayed
in the odometer and trip meter dis-
play. While “Oil” is displayed, push
the “RESET” button for at least 3
seconds. The oil change tripmeter
value will flash.
3. Hold the “RESET” button pushed
for 15 to 20 seconds.
1. “TRIP/INFO” switch
2. “RESET” button
1. “RESET” button
ZAUM1121CH
kmAir
OilOdo
1
INFOTRIP
2
SELECT RESET
km
ZAUM1122CH
kmAir
OilOdoSELECT RESET
km
Oil
1
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Instrument and control functions
3-9
3 4. Release the “RESET” button, and
the oil trip value will reset to zero.
TIP
If the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time. To reset the oil
change indicator before the periodic oil
change interval has been reached, fol-
low the above procedure.
The electrical circuit of the indicator
can be checked according to the fol-
lowing procedure.
1.
2. Check that the oil change indica-
tor comes on for a few seconds
and then goes off.
3. If the oil change indicator does not
come on, have a Yamaha dealer
check the electrical circuit.
V-belt replacement indicator “V-
Belt”
This indicator flashes every 20000 km
(12500 mi) when the V-belt needs to be
replaced.
After changing the V-belt, reset the V-
belt replacement indicator.
To reset the V-belt replacement indi-
cator
1. Turn the key to “ON”.
2. Push the “TRIP” button until “V-
Belt” (V-belt replacement tripme-
ter) is displayed in the odometer
and trip meter display. While “V-
Belt” is displayed, push the “RE-SET” button for 3 seconds. The V-
belt replacement tripmeter value
will flash.
3. Hold the “RESET” button pushed
for 15 to 20 seconds.
4. Release the “RESET” button, and
the V-belt trip value will reset to
zero.
TIP
If the V-belt is replaced before the indi-
cator comes on, be sure to reset the V-
belt replacement indicator so that it will
come on at the next correct interval.
The electrical circuit of the indicator
can be checked according to the fol-
lowing procedure.
1.
1.
2.
1.
ZAUM1139CH
kmAir1
INFOTRIP
2
SELECT RESETV- B el
t
ZAUM1140CH
kmAir
OdoSELECT RESET
km
1
V- B el
t
V- B el
t
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Instrument and control functions
3-10
32. Check that the V-belt replacement
indicator comes on for a few sec-
onds and then goes off.
3. If the V-belt replacement indicator
does not come on, have a Yamaha
dealer check the electrical circuit.
Multi-function display
The multi-function display is equipped
with the following:
an ambient temperature display
a battery voltage level display
a fuel consumption display (aver-
age and instantaneous consump-
tion functions)
an average speed display (which
shows the average speed since
last set to zero)
a warning message function
a self-diagnosis device
Push the “INFO” button to switch the
display between the ambient tempera-
ture display “Air”, the battery voltage,
the average fuel consumption mode
“Ave/Cons__._km/L” or “Ave/Cons__._ L/100 km”, the instantaneous fuel
consumption mode “Cons__._km/L”
or “Cons__._L/100 km”, and the aver-
age speed “Ave” in the following order:
Air → → Ave/Cons_ _._ km/L or
L/100 km → Cons__._km/L or L/100
km → Ave → Air
For the UK only:
Push the “INFO” button to switch the
display between the ambient tempera-
ture display “Air”, the battery voltage,
the average fuel consumption mode
“Ave/Cons__._ MPG”, the instanta-
neous fuel consumption mode
“Cons__._MPG”, and the average
speed “Ave” in the following order:
Air → → Ave/Cons_ _._ MPG →
Cons__._MPG → Ave → Air
Ambient temperature display
This display shows the ambient tem-
perature from –10 °C to 50 °C in 1 °C
increments.
The icy road warning indicator “ ” will
flash when the temperature is below
4°C.
1. Ambient temperature
2. Average speed
3. Instantaneous fuel consumption
4. Average fuel consumption
5. Icy road warning indicator “ ”
6. Battery voltage
7. “TRIP/INFO” switch
ZAUM1107
CH
AirAveCons
1
2
3
4
5
67INFOTRIP
AveCons
ZAUM1108CH
km
Tr i p
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Instrument and control functions
3-12
3
TIP
After resetting an average fuel con-
sumption display, “_ _._” is shown for
that display until the vehicle has trav-
eled 1 km (0.6 mi).
Instantaneous fuel consumption mode
The instantaneous fuel consumption
display can be set to either “km/L” or
“L/100 km” (except for the UK).
For the UK only:
The instantaneous fuel consumption is
displayed “MPG”.
When the display is set to “km/L”,
the distance that can be traveled
on 1.0 L of fuel under the current
riding conditions is shown.
When the display is set to “L/100
km”, the amount of fuel necessary
to travel 100 km under the current
riding conditions is shown.
For the UK only: The distance that
can be traveled on 1.0 Imp.gal of
fuel under the current riding condi-
tions is shown.
To switch between the instantaneous
fuel consumption displays, push the
“INFO” button for less than one sec-
ond when one of the displays is shown
(except for the UK).
TIP
If traveling at speeds under 10 km/h

Average speed display

(except for the UK). The average speed
is the total distance divided by total

since the last set to zero.
For the UK only:
The average speed is displayed

This display shows the average speed
since it was last reset.
To reset the average speed display,


button for 3 seconds.
Warning message function
Warning message corresponding to
the warning that you encounter.
When two or more warning occur,
warning message display shall be
changed as follows:
L FUEL → H TEMP → L BATT or H
BATT → ICE → OIL → SERV → V-
BELT SERV → L FUEL
ZAUM1111CH
km
L/100km
Cons
Oil
km/L
ZAUM1112CH
km
Odo
Ave
Cons
V- B e l tF
U2DLE2E0.book Page 12 Thursday, July 2, 2015 6:20 PM

Operation and important riding points
5-2
5
EAUM3350
Starting the engine
NOTICE
ECA10251
See page 5-5 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up.
See page 3-24 for more information.
1. Turn the key to “ON”.
The following warning light, indi-
cator light and indicators should
come on for a few seconds, then
go off.
Engine trouble warning light
Immobilizer system indicator
light
V-belt replacement indicator
Oil change indicator
Fuel level warning light
NOTICE
ECA11834
If a warning or indicator light does
not come on initially when the key is
turned to “ON”, or if a warning or in-
dicator light remains on, see page
3-4 for the corresponding warning
and indicator light circuit check.
For ABS models:
The ABS warning light should
come on when the main switch is
turned to “ON” and then go off af-
ter traveling at a speed of 10 km/h
(6 mi/h) or higher.
NOTICE
ECA17682
If the ABS warning light does not
come on and then go off as ex-
plained above, see page 3-4 for the
warning light circuit check.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake.
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again. Each
starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine
more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine is
cold!
1. Rear brake lever
2. Front brake lever
3. Start switch
U2DLE2E0.book Page 2 Thursday, July 2, 2015 6:20 PM