2016 YAMAHA WR 450F fuel

EAS2GC1005
SAFETY INFORMATION
THIS MACHINE IS DESIGNED STRICTLY FOR COMPETITION USE, ONLY ON A CLOSED
COURSE. It is illegal for this machine to be operat ed on any public street, road, or highway. Off-road
use on public lands may also be illegal. Pl ease check local regulations before riding.
• THIS MACHINE IS TO BE OPERATED BY AN EXPERIENCED RIDER ONLY. Do not attempt to operate this machine at maximum power until you are totally familiar with its char-
acteristics.
• THIS MACHINE IS DESIGNED TO BE RIDDEN BY THE OPERATOR ONLY. Do not carry passengers on this machine.
• ALWAYS WEAR PROTECTIVE APPAREL. When operating this machine, always wear an approved helmet with goggles or a face shield. Also
wear heavy boots, gloves, and protective clothing. Al ways wear proper fitting clothing that will not
be caught in any of the moving parts or controls of the machine.
• ALWAYS MAINTAIN YOUR MACHINE IN PROPER WORKING ORDER. For safety and reliability, the machine must be properly maintained. Always perform the pre-oper-
ation checks indicated in this manual.
Correcting a mechanical problem before you ride may prevent an accident.
• GASOLINE IS HIGHLY FLAMMABLE. Always turn off the engine while refueling. Take care to not spill any gasoline on the engine or ex-
haust system. Never refuel in the vicini ty of an open flame, or while smoking.
• GASOLINE CAN CAUSE INJURY. If you should swallow some gasoline, inhale excess gasoline vapors, or allow any gasoline to get
into your eyes, contact a doctor immediately. If any gasoline spills onto your skin or clothing, imme-
diately wash skin areas with soap and water, and change your clothes.
• ONLY OPERATE THE MACHINE IN AN AREA WITH ADEQUATE VENTILATION.
Never start the engine or let it run for any length of time in an enclosed area. Exhaust fumes are
poisonous. These fumes contain carbon monoxide, whic h by itself is odorless and colorless. Car-
bon monoxide is a dangerous gas which can cause unconsciousness or can be lethal.
• PARK THE MACHINE CAREFULLY; TURN OFF THE ENGINE. Always turn off the engine if you are going to leave the machine. Do not park the machine on a slope
or soft ground as it may fall over.
• THE ENGINE, EXHAUST PIPE AND MUFFLER WILL BE VERY HOT AFTER THE ENGINE HAS BEEN RUN.
Be careful not to touch them or to allow any clothing item to contact them during inspection or repair.
• PROPERLY SECURE THE MACHINE BEFORE TRANSPORTING IT. For safety, drain the gasoline from the fuel tank before transporting the vehicle.

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TABLE OF CONTENS
GENERAL INFORMATION
SPECIFICATIONS
PERIODIC CHECKS AND
ADJUSTMENTS
TUNING
CHASSIS
ENGINE
COOLING SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
TROUBLESHOOTING

1
GENERAL INFORMATION
LOCATION OF IMPORTANT LABELS............................................................ 1-1
DESCRIPTION .................................................................................................. 1-4
IDENTIFICATION ............................................................................................. 1-5
VEHICLE IDENTIFICATION NUMBER ...................................................... 1-5
ENGINE SERIAL NUMBER ....................................................................... 1-5
VEHICLE EMISSION CONTROL INFORMATION LABEL......................... 1-5
INCLUDED PARTS .......................................................................................... 1-6
SPARK PLUG WRENCH ........................................................................... 1-6
NIPPLE WRENCH...................................................................................... 1-6
HANDLEBAR PROTECTOR .. .................................................................... 1-6
FUEL HOSE JOINT COVER ...................................................................... 1-6
COUPLER FOR CONNECTING OPTIONAL PART................................... 1-6
IMPORTANT INFORMATION .......................................................................... 1-7
PREPARATION FOR REMOVAL A ND DISASSEMBLY............................ 1-7
REPLACEMENT PARTS............................................................................ 1-7
GASKETS, OIL SEALS AND O-RINGS ..................................................... 1-8
LOCK WASHERS/PLATES AND COTTER PINS ...................................... 1-8
BEARINGS AND OIL SEALS ..................................................................... 1-8
CIRCLIPS ................................................................................................... 1-8
BASIC SERVICE INFORMATION .................................................................... 1-9
ELECTRICAL SYSTEM.......... .................................................................... 1-9
SPECIAL TOOLS ........................................................................................... 1-13
CONTROL FUNCTIONS ................................................................................ 1-18
INDICATOR LIGHTS AND WARNING LIGHTS ....................................... 1-18
ENGINE STOP SWITCH .......................................................................... 1-18
START SWITCH....................................................................................... 1-18
CLUTCH LEVER ................................................................................... ... 1-18
SHIFT PEDAL .......................................................................................... 1-19
KICKSTARTER LEVER.......... .................................................................. 1-19
THROTTLE GRIP ..................................................................................... 1-19
FRONT BRAKE LEVER ........................................................................... 1-19
REAR BRAKE PEDAL.............................................................................. 1-19
SIDESTAND ............................................................................................. 1-20
STARTER KNOB/IDLE SCREW .............................................................. 1-20
FUEL TANK CAP ..................................................................................... 1-20

MULTI-FUNCTION DISPLAY......................................................................... 1-21
DESCRIPTION ......................................................................................... 1-21
BASIC MODE ........................................................................................... 1-21
CHANGEOVER TO BASIC MODE /RACE MODE.................................... 1-22
RACE MODE ............................................................................................ 1-23
FUNCTION DIAGRAM ............................................................................. 1-26
STARTING AND BREAK-IN .......................................................................... 1-28
FUEL ........................................................................................................ 1-28
HANDLING NOTE .................................................................................... 1-28
AIR FILTER MAINTENANCE ................................................................... 1-28
STARTING A COLD ENGINE .................................................................. 1-28
STARTING A WARM ENGINE ................................................................. 1-30
BREAK-IN PROCEDURES .... .................................................................. 1-30
MAINTENANCE AFTER BREAK-IN .............................................................. 1-31
MAJOR MAINTENANCE .......................................................................... 1-31
TORQUE-CHECK POINTS ............................................................................ 1-32
MOTORCYCLE CARE AND STORAGE ........................................................ 1-34
CARE........................................................................................................ 1-34
STORAGE ................................................................................................ 1-35

DESCRIPTION
1-4
EAS2GC1009
DESCRIPTION
TIP
Designs and specifications of the vehicle are subject to change without notice. Therefore, please
note that the descriptions in this manual may be different from those for the vehicle you have pur-
chased.1. Clutch lever 12. Headlight
2. Multi-function display 13. Radiator
3. Front brake lever 14. Coolant drain bolt
4. Throttle grip 15. Rear brake pedal
5. Start switch 16. Air filter
6. Radiator cap 17. Drive chain
7. Fuel tank cap 18. Shift pedal
8. Engine stop switch 19. Oil level check window
9. Taillight 20. Starter knob/idle screw
10. Fuel tank 21. Front fork
11. Kickstarter lever
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INCLUDED PARTS
1-6
EAS2GC1014
INCLUDED PARTS
EAS2GC1015SPARK PLUG WRENCH
The spark plug wrench “1” is used to remove or
install the spark plug.
EAS2GC1016NIPPLE WRENCH
The nipple wrench “1” is used to tighten the
spoke.
EAS2GC1017HANDLEBAR PROTECTOR
Install the handlebar protector “1” so that the
notch “a” face backward.
EAS2GC1018FUEL HOSE JOINT COVER
The fuel hose joint covers “1” are used to pre-
vent mud, dust, and other foreign materials
from entering the inside when the fuel hose is
disconnected.
EAS2GC1019COUPLER FOR CONNECTING OPTIONAL
PART
The coupler “1” is used for connecting the op-
tional Power Tuner and so on.
ECA
NOTICE
When no optional parts, etc. are connected,
connect the connection terminal to the orig-
inal coupler.
Before disconnecting the coupler, thor-
oughly wipe off any mud or water stuck to it.
The Power Tuner is an optional part.
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Aa
1 A
Part name Part number
GYTR Power Tuner (For USA) 33D-H59C0-V2
YZ Power Tuner
(Except for USA) 33D-859C0-11
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SPECIAL TOOLS
1-15
Pocket tester
90890-03112
Analog pocket tester
YU-03112-CThis tool is used to measure
the voltage, current, and re-
sistance of electrical compo-
nents.
Timing light
90890-03141
Timing light
YU-03141 This tool is used to measure
the ignition timing.
Pressure gauge
90890-03153
Pressure gauge
YU-03153 This tool is used to measure
the fuel pressure.
Fuel pressure adapter
90890-03186
Fuel pressure adapter
YM-03186 This tool is used to mount the
pressure gauge.
Test harness S– pressure
sensor (3P)
90890-03207
Test harness S– pressure
sensor (3P)
YU-03207 This tool is used to check the
throttle position sensor input
voltage.
Test harness– lean angle
sensor (6P)
90890-03209
Test harness– lean angle
sensor (6P) This tool is used to check the
lean angle sensor output volt-
age.
FI diagnostic tool sub–lead
90890-03212
FI diagnostic tool sub–lead
YU-03212 This tool is used to connect
the Yamaha diagnostic tool
to a battery.
Test harness– speed sensor
5TJ (3P)
90890-03228
Test harness– speed sensor
5TJ (3P)
YU-03228 This tool is used to check the
speed sensor output voltage.
Yamaha diagnostic tool
90890-03231
Yamaha diagnostic tool (US)
90890-03234 This tool is used to check er-
ror codes or carry out self-di-
agnosis.
Tool name/Part number
How to useIllustration

CONTROL FUNCTIONS
1-18
EAS2GC1029
CONTROL FUNCTIONS
EAS2GC1030INDICATOR LIGHTS AND WARNING
LIGHTS
Fuel level warning light “ ”
This warning light comes on when the fuel level
drops below approximately 1.6 L (0.42 US gal,
0.35 Imp.gal). When this occurs, refuel as soon
as possible.
The electrical circuit of the warning light can be
checked by pushing the start switch. The warn-
ing light should come on for a few seconds, and
then go off.
If the warning light does not come on initially
when the start switch is pushed, or if the warn-
ing light remains on, have a Yamaha dealer
check the electrical circuit.
Engine trouble warning light “ ”
This warning light comes on or flashes if a prob-
lem is detected in the electrical circuit monitor-
ing the engine. If this occurs, have a Yamaha
dealer check the vehicle.
The electrical circuit of the warning light can be
checked by pushing the start switch. The warn-
ing light should come on for a few seconds, and
then go off.
If the warning light does not come on initially
when the start switch is pushed, or if the warn-
ing light remains on, have a Yamaha dealer
check the electrical circuit.
EAS2GC1031ENGINE STOP SWITCH
The engine stop switch “1” is located on the left
handlebar. Continue pushing the engine stop
switch till the engine comes to a stop.
After the engine stops, the multi-function dis-
play will go off and the power supply to the ECU
(Electronic Control Unit) will be cut off if the en-
gine stop switch is pushed and held.
TIP
The multi-function display will go off after one
minute if the engine stop switch is not pushed.
EAS2GC1032START SWITCH
The start switch “1” is located on the right han-
dlebar. Push this switch to crank the engine
with the starter.
EAS2GC1033CLUTCH LEVER
The clutch lever “1” is located on the left han-
dlebar. The clutch lever disengages or engag-
es the clutch.
Pull the clutch lever toward the handlebar to
disengage the clutch, and release the lever to
engage the clutch.
1. Engine trouble warning light “ ”
2. Fuel level warning light “ ”
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