Page 330 of 426
ELECTRICAL COMPONENTS....................................................................... 9-60
CHECKING THE SWITCHES .................................................................. 9-64
CHECKING THE BULBS AND BULB SOCKETS .................................... 9-67
CHECKING THE FUSES ......................................................................... 9-68
CHECKING AND CHARGING THE BATTERY ........................................ 9-69
CHECKING THE RELAYS ....................................................................... 9-72
CHECKING THE DIODE .......................................................................... 9-73
CHECKING THE IGNITION SPARK GAP................................................ 9-73
CHECKING THE SPARK PLUG CAP ...................................................... 9-73
CHECKING THE IGNITION COIL ............................................................ 9-74
CHECKING THE CRANKSHAFT POSITION SENSOR........................... 9-74
CHECKING THE LEAN ANGLE SENSOR............................................... 9-75
CHECKING THE STARTER MOTOR OPERATION ................................ 9-75
CHECKING THE STATOR COIL ............................................................. 9-76
CHECKING THE RECTIFIER/REGULATOR ........................................... 9-76
CHECKING THE SPEED SENS OR ......................................................... 9-77
CHECKING THE FUEL SENDER ............................................................ 9-77
CHECKING THE RESISTER ................................................................... 9-77
CHECKING THE RADIATOR FAN MOTOR ............................................ 9-78
CHECKING THE COOLANT TEMPERATURE SENSOR........................ 9-78
CHECKING THE THROTTLE POSITION SENSOR ................................ 9-79
CHECKING THE THROTTLE POSITION SENSOR INPUT VOLTAGE .. 9-79
CHECKING THE INTAKE AIR PR ESSURE SENSOR ............................ 9-80
CHECKING THE INTAKE AIR TEMPERATURE SENSOR ..................... 9-80
CHECKING THE FUEL INJECTOR ......................................................... 9-81
Page 334 of 426
IGNITION SYSTEM
9-4
EAS2GC1360TROUBLESHOOTING
The ignition system fails to operate (no spark or intermittent spark).
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank
5. Air filter case cover1. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG
Replace the fuse(s).
OK
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG
• Clean the battery terminals.
• Recharge or replace the battery.
OK
3. Check the spark plug. Refer to “CHECKING THE SPARK
PLUG” on page 3-40. NG
Re-gap or replace the spark plug.
OK
4. Check the ignition spark gap. Refer to “CHECKING THE IGNI-
TION SPARK GAP” on page 9-73. OK
The ignition system is normal.
NG
5. Check the ignition coil. Refer to “CHECKING THE IGNI-
TION COIL” on page 9-74. NG
Replace the ignition coil.
OK
6. Check the crankshaft position sen- sor.
Refer to “CHECKING THE CRANK-
SHAFT POSITION SENSOR” on
page 9-74. NG
Replace the stator assembly.
OK
7. Check the engine stop switch. Refer to “CHECKING THE
SWITCHES” on page 9-64. NG
Replace the engine stop switch.
OK
Page 340 of 426
ELECTRIC STARTING SYSTEM
9-10
EAS2GC1363TROUBLESHOOTING
The starter motor fails to turn.
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank
5. Air filter case cover1. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG
Replace the fuse(s).
OK
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG
• Clean the battery terminals.
• Recharge or replace the battery.
OK
3. Check the starter motor operation. Refer to “CHECKING THE START-
ER MOTOR OPERATION” on page
9-75. OK
Starter motor is OK. Perform the electric
starting system troubleshooting, starting
with step 5.
NG
4. Check the starter motor. Refer to “CHECKING THE START-
ER MOTOR” on page 6-38. NG
Repair or replace the starter motor.
OK
5. Check the relay unit (Starting circuit cut-off relay).
Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG
Replace the relay unit.
OK
6. Check the diode. Refer to “CHECKING THE DIODE”
on page 9-73. NG
Replace the diode.
OK
7. Check the starter relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG
Replace the starter relay.
OK
Page 348 of 426
LIGHTING SYSTEM
9-18
EAS2GC1367TROUBLESHOOTING
Any of the following fail to light: headlight or meter light.
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Side cover (left)
3. Air scoop (left/right)
4. Fuel tank1. Check the each bulbs condition. Refer to “CHECKING THE BULBS
AND BULB SOCKETS” on page 9-
67. NG
Replace the bulb (s).
OK
2. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG
Replace the fuse(s).
OK
3. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG
• Clean the battery terminals.
• Recharge or replace the battery.
OK
4. Check the main relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG
Replace the main relay.
OK
5. Check the headlight relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG
Replace the headlight relay.
OK
6. Check the entire lighting system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-16. NG
Properly connect or repair the lighting sys-
tem’s wiring.
OK
Replace the ECU, meter assembly, or
taillight.
Page 351 of 426
SIGNALING SYSTEM
9-21
1. Joint connector
2. Joint connector
3. Joint connector
7. Main relay
9. Battery
10.Frame ground
11.Starter relay
12.Main fuse
15.Indicator light
17.Fuel level warning light
18.Resistor
19.Fuel sender
22.ECU (engine control unit)
30.Joint connector
42.Joint connector
46.Speed sensor
47.Multi-function display
48.Frame ground
50.Negative battery lead
Page 352 of 426
SIGNALING SYSTEM
9-22
EAS2GC1369TROUBLESHOOTING
• The speedometer does not operate normally.
• The fuel indicator light does not come on.
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank
Check the signaling system
The speedometer fails to operate.
1. Check the fuse.Refer to “CHECKING THE FUSES”
on page 9-68. NG
Replace the fuse(s).
OK
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG
• Clean the battery terminals.
• Recharge or replace the battery.
OK
3. Check the main relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG
Replace the main relay.
OK
4. Check the entire signaling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-20. NG
Properly connect or repair the signaling
system’s wiring.
OK
This circuit is OK.
1. Check the speed sensor. Refer to “CHECKING THE SPEED
SENSOR” on page 9-77. NG
Replace the speed sensor.
OK
2. Check the entire signaling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-20. NG
Properly connect or repair the signaling
system’s wiring.
OK
Replace the meter assembly.
Page 353 of 426
SIGNALING SYSTEM
9-23
The fuel level warning light fails to come on.
1. Check the fuel sender.Refer to “CHECKING THE FUEL
SENDER” on page 9-77. NG
Replace the fuel sender assembly.
OK
2. Check the resistor. Refer to “CHECKING THE RESIST-
ER” on page 9-77. NG
Replace the resistor.
OK
3. Check the entire signaling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-20. NG
Properly connect or repair the signaling
system’s wiring.
OK
Replace the indicator light assembly.
Page 356 of 426
COOLING SYSTEM
9-26
EAS2GC1372TROUBLESHOOTING
The radiator fan motor fails to turn.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left)
3. Air scoop (left/right)
4. Fuel tank1. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG
Replace the fuse(s).
OK
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG
• Clean the battery terminals.
• Recharge or replace the battery.
OK
3. Check the main relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG
Replace the main relay.
OK
4. Check the radiator fan motor. Refer to “CHECKING THE RADIA-
TOR FAN MOTOR” on page 9-78. NG
Replace the radiator fan motor.
OK
5. Check the radiator fan motor relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG
Replace the radiator fan motor relay.
OK
6. Check the coolant temperature sen- sor.
Refer to “CHECKING THE COOL-
ANT TEMPERATURE SENSOR”
on page 9-78. NG
Replace the coolant temperature sensor.
OK
7. Check the entire cooling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-16. NG
Properly connect or repair the cooling sys-
tem’s wiring.
OK
Replace the ECU.
