2016 YAMAHA WR 450F bolt pattern

CLUTCH
6-48
5. Install:• Bearing “1”
• Washer “2”
• Circlip “3” To push rod 1 “4”.
TIP
Apply the engine oil on the bearing and washer.
6. Install:• Push rod 2 “1”
•Ball “2”
• Push rod 1 “3”
TIP
Apply the engine oil on the push rod 1, 2 and
ball.
7. Install:
• Pressure plate “1” 8. Install:
• Clutch spring
• Clutch spring bolt
TIP
Tighten the bolts in stages and in a crisscross
pattern.
9. Install:• O-ring “1”
TIP
Apply the lithium-soap-based grease to the O-
ring.
10.Install:• Clutch cover “1”
• Clutch cover bolt
TIP
Tighten the bolts in stages and in a crisscross
pattern.
NewClutch spring bolt10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch cover bolt 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
T R..
New
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GENERATOR AND STARTER CLUTCH
6-67
3. Install:• Starter clutch “1”To generator rotor “2”.
EAS2GC1309INSTALLING THE GENERATOR
1. Install:
• Woodruff key “1”
• Generator rotor “2”
TIP
• Clean the contact surfaces of the tapered por-tions of the crankshaft and generator rotor.
• When installing the woodruff key, make sure that its flat surface “a” is in parallel with the
crankshaft center line “b”.
• When installing the generator rotor, align the keyway “c” of the generator rotor with the
woodruff key.
2. Install: • Washer
• Generator rotor nut “1” 3. Install:
• Starter idle gear shaft “1”
• Bearing “2”
• Starter idle gear 2 “3”
TIP
Apply the engine oil on the starter idle gear
shaft, bearing and idle gear inner circumfer-
ence.
4. Install:
• Dowel pin
• Crankcase cover gasket
• Left crankcase cover “1”
• Lead holder “2”
• Crankcase cover bolt
• Neutral switch lead “3”
TIP
• Pass the AC magneto lead “4” under the left crankcase cover “a” as shown.
• Tighten the bolts in stage, using a crisscross
pattern.
Starter clutch bolt
16 Nm (1.6 m·kgf, 12 ft·lbf)
LOCTITE®
Generator rotor nut 65 Nm (6.5 m·kgf, 47 ft·lbf)
21
LT
T R..
2
C
1 1
1a
b
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Crankcase cover bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
1
2 1
2
3
New
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CRANKCASE
6-73
• Oil delivery passagesObstruction  Blow out with compressed
air.
EAS2GC1315INSTALLING THE OIL SEAL
1. Install:
• Oil seal “1” (to left crankcase)
EAS2GC1316ASSEMBLING THE CRANKCASE
1. Install:• Bearing cover plate
TIP
• Install the bearing by pressing its outer race parallel.
• To prevent the bearing cover plate screw (crankshaft) “1” from becoming loose, crimp
the screw head periphery “a” into the concave
“b” using a punch etc. In so doing, take care
not to damage the screwdriver receiving hole
in the screw.
2. Apply: • Sealant(to the crankcase mating surface) 3. Install:
• Dowel pins “1”
• Crankcase “2”(to the left crankcase)
TIP
• Apply the lithium-soap-based grease on the
O-ring.
• Fit the right crankcase onto the left crankcase. Tap lightly on the case with soft hammer.
• When installing the crankcase, the connecting rod should be positioned at top dead center
(TDC).
• Tighten the bolts in a crisscross pattern in two
(2) stages, with 1/4 turn each.
Installed depth “a”
0.0–0.5 mm (0.00–0.02 in)
Bearing cover plate 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LOCTITE®
Bearing cover plate (crankshaft) 18 Nm (1.8 m·kgf, 13 ft·lbf)
New
1
a
T R..
a
b
1
1
Yamaha Bond No.121590890-85505
(Three Bond No.1215®)
Crankcase bolt 12 Nm (1.2 m·kgf, 8.7 ft·lbf)
3. 45 mm (1.77 in)
4. 60 mm (2.36 in)
5. 75 mm (2.95 in)
T R..
4 3
5
3
3
3
4 5
4
3
1
12