2016 YAMAHA WR 250R air filter

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Instrument and co ntrol functions.... 3-1
Main switch/steering lock................. 3-1
Indicator lights and warning lights ... 3-2
Multi-function display ....................... 3-3
Handlebar switches ......................... 3-8
Clutch lever...................................... 3-9
Shift pedal....... ............................. .. 3-10
Brake lever .................................... 3-10
Brake pedal ................................... 3-10
Fuel tank cap ................................. 3-11
Fuel................................................ 3-11
Catalytic converter ......................... 3-13
Seat ............................................... 3-13
Helmet holder ................................ 3-14
Adjusting the front fork................... 3-14
Front fork bleeding......................... 3-16
Adjusting the shock absorber assembly .................................... 3-17
EXUP system ................................ 3-18
Sidestand....................................... 3-19
Ignition circuit cut-of f system ......... 3-19
For your safety –
pre-operation checks ........................ 4-1Operation and important riding
points
................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Periodic maintenance and
adjustment ........................................ 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the emission contro l system ........ 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plug................ 6-11
Engine oil and oil filter element ..... 6-12
Coolant .......................................... 6-14
Cleaning the air filter element and check hose.......................... 6-17
Adjusting the engine idling
speed ......................................... 6-19
Checking the throttle grip free
play ............................................ 6-19
Valve clearance............................. 6-20
Tires .............................................. 6-20
Spoke wheels .............. .................. 6-22
Adjusting the clutch lever free play ............................................ 6-22 Adjusting the brake lever free
play ............................................. 6-23
Checking the shift pedal ................ 6-24
Brake light switches ....................... 6-25
Checking the front and rear brake pads.................................. 6-25
Checking the brake fluid level ........ 6-26
Changing the brake fluid ................ 6-27
Drive chain slack............................ 6-27
Cleaning and lubricating the drive chain .................................. 6-28
Checking and lubricating the cables ......................................... 6-29
Checking and lubricating the
throttle grip and cable ................. 6-29
Checking and lubricating the brake and clutch levers .............. 6-30
Checking and lubricating the brake pedal................................. 6-30
Checking and lubricating the
sidestand .................................... 6-31
Lubricating the swingarm pivots .... 6-31
Checking the front fork................... 6-31
Checking the steering .................... 6-32
Checking the wheel bearings......... 6-32
Battery ........................................... 6-33
Replacing the fuses ....................... 6-34
Replacing the headlight bulb ......... 6-35
Replacing the auxiliary light bulb ............................................ 6-36
Tail/brake light ............................... 6-36BN3-9-E0.book 1 ページ ２０１５年６月２５日　木曜日　午前１０時４６分

Description
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EAU10421
Right view
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9 7
6
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4
1. Rear brake fluid reservoir (page 6-26)
2. Air filter element (page 6-17)
3. Rear brake light switch (page 6-25)
4. Fuel tank cap (page 3-11)
5. Bleed screw (page 3-16)
6. Engine oil filler cap (page 6-12)
7. Engine oil level check window (page 6-12)
8. Brake pedal (page 3-10) 9. Shock absorber assembly r
ebound damping force adjusting knob
(page 3-17)
BN3-9-E0.book 2 ページ ２０１５年６月２５日　木曜日　午前１０時４６分

Periodic maintenance and adjustment
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EAU1770M
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element Clean.


2Clutch Check operation.
Adjust. 
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage.
Adjust brake lever free play. 
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. 
Replace. Every 4 years
6 *Brake fluid Change. Every 2 years
7 *Wheels Check runout, spoke tightness
and for damage.
Tighten spokes if necessary. 
8 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
9 *Wheel bearings Check bearings for looseness or
damage. 
BN3-9-E0.book 4 ページ ２０１５年６月２５日　木曜日　午前１０時４６分

Periodic maintenance and adjustment
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EAU18671
TIP
The air filter needs more frequent service if y ou are riding in unusually wet or dusty areas.

Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid. Replace the brake hoses every four years and if cracked or damaged.
BN3-9-E0.book 7 ページ ２０１５年６月２５日　木曜日　午前１０時４６分

Periodic maintenance and adjustment6-17
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the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
19. Install the panels.
EAU44324
Cleaning the air filter element
and check hoseThe air filter element should be cleaned
or replaced at the intervals specified in
the periodic maintenance and lubrica-
tion chart. Clean or, if necessary, re-
place the air filter element more
frequently if you are riding in unusually
wet or dusty areas. In addition, the air
filter check hose must be frequently
checked and cleaned if necessary.
To clean the air filter element 1. Remove panel B. (See page 6-8.)
2. Open the air filter case cover by re- moving the screw and pulling the
case cover outward as shown. 3. Unhook the holding clip, and then
pull the air filter element out.
4. Remove the sponge material from the air filter element frame, clean it
1. Screw
2. Air filter case cover
1. Holding clip
2. Air filter element
2
11
2
BN3-9-E0.book 17 ページ ２０１５年６月２５日　木曜日　午前１０時４６分

Periodic maintenance and adjustment
6-18
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12 with solvent, and then squeeze the
remaining solvent out.
WARNING!
Use only a dedicated parts
cleaning solvent. To avoid the
risk of fire or explosion, do not
use gasoline or solvents with a
low flash point.
[EWA10432]
NOTICE:
To avoid damaging the foam
material, handle it gently and
carefully, and do not twist or
wring it.
[ECA10512]
5. Apply oil of the recommended type to the entire surface of the sponge
material, and then squeeze the ex-
cess oil out.TIPThe sponge material should be wet butnot dripping.
6. Pull the sponge material over the air filter element frame.
7. Insert the air filter element into the air filter case. NOTICE: Make sure
that the air filter element is prop-
erly seated in the air filter case.
The engine should never be op- erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10482]
8. Place the holding clip in the origi-
nal position.
9. Close the air filter case cover, and then install the screw.
10. Install the panel.
To clean the air filter check hose 1. Check the hose at the bottom of the air filter case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose, clean it, and then install
it.
1. Sponge material
2. Air filter element frame
1
2
Recommended oil: Yamaha foam air filter oil or other
quality foam air filter oil
1. Air filter check hose
1
BN3-9-E0.book 18 ページ ２０１５年６月２５日　木曜日　午前１０時４６分

8-1
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Specifications
EAU69993
Dimensions:Overall length: 2180 mm (85.8 in)
Overall width: 810 mm (31.9 in)
Overall height: 1230 mm (48.4 in)
Seat height:
930 mm (36.6 in)
Wheelbase: 1420 mm (55.9 in)
Ground clearance: 300 mm (11.81 in)
Minimum turning radius:
2.3 m (7.55 ft)Weight:Curb weight:134 kg (295 lb)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Number of cylinders: Single cylinder
Displacement: 250 cm
3
Bore  stroke:
77.0  53.6 mm (3.03  2.11 in)
Compression ratio: 11.8 : 1 Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Oil change:
1.30 L (1.37 US qt, 1.14 Imp.qt)
With oil filter removal: 1.40 L (1.48 US qt, 1.23 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.65 L (0.69 US qt, 0.57 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity: 7.6 L (2.0 US gal, 1.7 Imp.gal)
Fuel reserve amount: 2.1 L (0.55 US gal, 0.46 Imp.gal)
Fuel injection:Throttle body:ID mark:3D71 10Spark plug(s):Manufacturer/model: NGK/CR9EK
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:
3.120 (78/25)
Final drive: Chain
Secondary reduction ratio: 3.308 (43/13)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.643 (37/14)
2nd: 1.813 (29/16)
3rd: 1.318 (29/22)
4th:
1.040 (26/25)
5th: 0.889 (24/27)
6th: 0.786 (22/28)
BN3-9-E0.book 1 ページ ２０１５年６月２５日　木曜日　午前１０時４６分

10-1
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IndexAAir filter element and check hose, cleaning .................................................6-17
Auxiliary light bulb, replacing ...................6-36BBattery......................................................6-33
Brake and clutch levers, checking and lubricating ..............................................6-30
Brake fluid, changing ...............................6-27
Brake fluid level, checking .......................6-26
Brake lever ...............................................3-10
Brake lever free play, adjusting................6-23
Brake light switches .................................6-25
Brake pedal ..............................................3-10
Brake pedal, checking and lubricating .....6-30CCables, checking and lubricating .............6-29
Care ...........................................................7-1
Catalytic converter ...................................3-13
Clutch lever ................................................3-9
Clutch lever free play, adjusting ...............6-22
Coolant.....................................................6-14
Coolant temperature warning light .............3-2DDimmer switch ...........................................3-9
Drive chain, cleaning and lubricating .......6-28
Drive chain slack ......................................6-27EEngine break-in ..........................................5-3
Engine idling speed..................................6-19
Engine oil and oil filter element ................6-12
Engine serial number .................................9-1
Engine stop switch .....................................3-9
Engine trouble warning light.......................3-3 EXUP system .......................................... 3-18
FFront and rear brake
pads, checking ....... 6-25
Front fork, adjusting ................................. 3-14
Front fork, bleeding.................................. 3-16
Front fork, checking ................................. 6-31
Fuel.......................................................... 3-11
Fuel consumption, tips for reducing........... 5-3
Fuel level warning light .............................. 3-2
Fuel tank cap ........................................... 3-11
Fuses, replacing ...................................... 6-34HHandlebar switches ................................... 3-8
Headlight bulb, replacing ......................... 6-35
Helmet holder .......................................... 3-14
High beam indicator light ........................... 3-2
Horn switch ................................................ 3-9IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-19
Indicator lights and warning lights ............. 3-2LLicense plate light bulb, replacing ........... 6-37MMain switch/steering lock........................... 3-1
Maintenance and lubrication, periodic ....... 6-4
Maintenance, emission control system...... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display ................................. 3-3NNeutral indicator light ................................. 3-2PPanels, removing and installing ................. 6-8 Parking ...................................................... 5-4
Part locations ............................................ 2-1
SSafety information ..................................... 1-1
Seat ......................................................... 3-13
Shifting ...................................................... 5-2
Shift pedal ............................................... 3-10
Shift pedal, checking ............................... 6-24
Shock absorber assembly, adjusting ...... 3-17
Sidestand ................................................ 3-19
Sidestand, checking an
d lubricating........ 6-31
Spark plug, checking ............................... 6-11
Specifications ............................................ 8-1
Starting the engine .................................... 5-1
Start switch................................................ 3-9
Steering, checking................................... 6-32
Storage...................................................... 7-3
Supporting the motorcycle ...................... 6-38
Swingarm pivots, lubricating ................... 6-31TTail/brake light ......................................... 6-36
Throttle grip and cable, checking and lubricating ............................................. 6-29
Throttle grip free play, checking .............. 6-19
Tires ........................................................ 6-20
Tool kit....................................................... 6-2
Troubleshooting ...................................... 6-42
Troubleshooting charts............................ 6-43
Turn signal indicator light .......................... 3-2
Turn signal light bulb, replacing .............. 6-37
Turn signal switch ..................................... 3-9VValve clearance....................................... 6-20
Vehicle identification number .................... 9-1
BN3-9-E0.book 1 ページ ２０１５年６月２５日　木曜日　午前１０時４６分