2016 YAMAHA WR 250F dimensions

GENERAL SPECIFICATIONS
2-1
EAS2GB7061
GENERAL SPECIFICATIONS
Model
Model 2GB6 (USA)
2GB7 (CAN)
2GB8 (EUR)
2GB9, 2GBA (AUS) (NZL) (ZAF)
Dimensions
Overall length 2165 mm (85.2 in)
Overall width 825 mm (32.5 in)
Overall height 1280 mm (50.4 in)
Seat height 965 mm (38.0 in)
Wheelbase 1465 mm (57.7 in)
Ground clearance 325 mm (12.8 in)
Weight
Curb weight 117 kg (258 lb) (USA) (CAN)
118 kg (260 lb) (EUR) (AUS) (NZL) (ZAF)

ENGINE SPECIFICATIONS
2-3
Cylinder head
Combustion chamber volume 12.07–12.87 cm3 (0.74–0.79 cu.in)
Warpage limit 0.05 mm (0.0020 in)
Camshaft
Drive system Chain drive (left)
Camshaft cap inside diameter 22.000–22.021 mm (0.8661–0.8670 in)
Camshaft journal diameter 21.959–21.972 mm (0.8645–0.8650 in)
Camshaft-journal-to-camshaft-cap clearance 0.028–0.062 mm (0.0011–0.0024 in)
Camshaft lobe dimensions
Lobe height (Intake) 31.730–31.830 mm (1.2492–1.2531 in)
Limit 31.630 mm (1.2453 in)
Base circle diameter (intake) 22.450–22.550 mm (0.8839–0.8878 in)
Limit 22.350 mm (0.8799 in)
Lobe height (Exhaust) 33.370–33.470 mm (1.3138–1.3177 in)
Limit 33.270 mm (1.3098 in)
Base circle diameter (Exhaust) 25.211–25.311 mm (0.9926–0.9965 in)
Limit 25.111 mm (0.9886 in)
Camshaft runout limit 0.030 mm (0.0012 in)
Timing chain
Tensioning system Automatic
Valve, valve seat, valve guide
Valve clearance (cold)
Intake 0.12–0.19 mm (0.0047–0.0075 in)
Exhaust 0.17–0.24 mm (0.0067–0.0094 in)
Valve dimensions
Valve head diameter (Intake) 30.90–31.10 mm (1.2165–1.2244 in)
Valve head diameter (exhaust) 24.90–25.10 mm (0.9803–0.9882 in)
Valve face width (intake) 1.697 mm (0.0668 in)
Valve face width (exhaust) 1.909 mm (0.0752 in)
Valve seat contact width (intake) 0.90–1.10 mm (0.0354–0.0433 in)
Valve seat contact width (exhaust) 0.90–1.10 mm (0.0354–0.0433 in)
Valve margin thickness (intake) 1.20 mm (0.0472 in)
Valve margin thickness (exhaust) 0.85 mm (0.0335 in)
Valve stem diameter (intake) 4.975–4.990 mm (0.1959–0.1965 in)
Limit 4.945 mm (0.1947 in)
Valve stem diameter (exhaust) 4.460–4.475 mm (0.1756–0.1762 in)
Limit 4.430 mm (0.1744 in)
Valve guide inside diameter (intake) 5.000–5.012 mm (0.1969–0.1973 in)
Limit 5.050 mm (0.1988 in)
Valve guide inside diameter (exhaust) 4.500–4.512 mm (0.1772–0.1776 in)
Limit 4.550 mm (0.1791 in)
Valve-stem-to-valve-guide clearance (intake) 0.010–0.037 mm (0.0004–0.0015 in)
Limit 0.080 mm (0.0032 in)
Valve-stem-to-valve-guide clearance (exhaust) 0.025–0.052 mm (0.0010–0.0020 in)
Limit 0.100 mm (0.0039 in)
Valve stem runout 0.010 mm (0.0004 in)

ENGINE SPECIFICATIONS
2-4
Valve spring
Free length (intake) 36.69 mm (1.44 in)
Limit 35.69 mm (1.41 in)
Free length (exhaust) 34.86 mm (1.37 in)
Limit 33.86 mm (1.33 in)
Installed length (intake) 31.40 mm (1.24 in)
Installed length (exhaust) 28.50 mm (1.12 in)
Spring rate K1 (intake) 29.65 N/mm (3.02 kgf/mm, 169.30 lbf/in)
Spring rate K2 (intake) 39.31 N/mm (4.01 kgf/mm, 224.46 lbf/in)
Spring rate K1 (exhaust) 23.11 N/mm (2.36 kgf/mm, 131.96 lbf/in)
Spring rate K2 (exhaust) 30.88 N/mm (3.15 kgf/mm, 176.32 lbf/in)
Installed compression spring force (intake) 146.00–168.00 N (14.89–17.13 kgf,
32.82–37.77 lbf)
Installed compression spring force (exhaust) 137.00–157.00 N (13.97–16.01 kgf,
30.80–35.29 lbf)
Spring tilt (intake) 2.5 °/1.6 mm (2.5 °/0.06 in)
Spring tilt (exhaust) 2.5 °/1.5 mm (2.5 °/0.06 in)
Winding direction (intake) Clockwise
Winding direction (exhaust) Clockwise
Cylinder
Bore 77.000–77.010 mm (3.0315–3.0319 in)
Taper limit 0.050 mm (0.0020 in)
Out of round limit 0.050 mm (0.0020 in)
Piston
Piston-to-cylinder clearance 0.030–0.055 mm (0.0012–0.0022 in)
Limit 0.15 mm (0.006 in)
Diameter 76.955–76.970 mm (3.0297–3.0303 in)
Measuring point (from piston skirt bottom) 6.0 mm (0.24 in)
Offset 0.00 mm (0.0000 in)
Piston pin bore inside diameter 16.002–16.013 mm (0.6300–0.6304 in)
Limit 16.043 mm (0.6316 in)
Piston pin outside diameter 15.991–16.000 mm (0.6296–0.6299 in)
Limit 15.971 mm (0.6288 in)
Piston ring
Top ring
Ring type Barrel
Dimensions (B  T) 0.90  2.70 mm (0.04  0.11 in)
End gap (installed) 0.15–0.25 mm (0.0059–0.0098 in)
Limit 0.50 mm (0.0197 in)
Ring side clearance 0.030–0.065 mm (0.0012–0.0026 in)
Limit 0.120 mm (0.0047 in)
Oil ring
Dimensions (B  T) 1.50  2.25 mm (0.06  0.89 in)
End gap (installed) 0.10–0.35 mm (0.0039–0.0138 in)
Crankshaft
Crank assembly width 55.95–56.00 mm (2.203–2.205 in)
Runout limit 0.030 mm (0.0012 in)
Big end side clearance 0.150–0.450 mm (0.0059–0.0177 in)

CABLE ROUTING DIAGRAM
2-34
1. Clamp
2. Cylinder head breather hose
3. Throttle position sensor lead
4. Joint coupler
5. Intake air temperature sensor coupler
6. Intake air pressure sensor lead
7. Wire harness
8. Injector lead
9. Throttle body
10. Injector coupler
11. Starter motor lead
12. Plastic band
13. Fuel sender coupler
14. High tension cord
15. Spark plug cap
16. Cylinder head cover
17. Fuel hose
18. Fuel sender
19. Sub-wire harness
20. Crankcase breather hose
21. Radiator breather hose
22. Radiator hose
23. Down tube
24. Starter motor
25. Neutral switch lead
26. AC magneto lead
27. Clutch cable
28. Radiator
29. Air filter case breather hose
30. Breather hose clamp
31. Grommet (high tension cord)
32. ECU
33. Air filter case
34. Sub-wire harness coupler
35. Engine bracket
A. Fix the wire harness, clutch switch lead and start
switch lead by the plastic clamp, and insert the
projection of the plastic clamp into the hole in the
sheet metal of the radiator.
B. Route each lead so that the leads are not pinched
between the tank rail and air filter joint.
C. Insert the projection of the wire harness into the
hole in the frame.
D. Route the cylinder head breather hose without it
crossing the starter motor lead.
E. Pass the cylinder head breather hose between
the throttle cable and rectifier/regulator lead.
F. Connect the sub-wire harness to the wire har-
ness.
G. Pass the high tension cord above the fuel hose.
H. ±10°
I. Install the spark plug cap with this facing the right
of the vehicle.
J. Push the spark plug cap home, where there shall
be no gap between it and the cylinder head cover.
K. Pass the radiator breather hose between the
down tubes.
L. 50±3 mm (2.0±0.12 in)
M. Apply adhesive to the slit and inside of the grom-
met, and then fix the grommet according to the
specified dimensions.
N. Pass the sub-wire harness between the ECU and
the air filter case.
O. Insert the coupler of the sub-wire harness into the
rib of the air filter case.
P. Route the radiator breather hose through be-
tween the radiator hose, down tube and engine
bracket.

HANDLEBAR
5-37
5. Install:
• Engine stop switch “1”
• Clutch lever “2”
• Clutch lever holder “3”
•Clamp “4”
TIP
• The engine stop switch, the clutch lever, and
the clutch lever holder should be installed ac-
cording to the dimensions shown.
• Pass the engine stop switch lead through the
middle of the clutch lever holder.
6. Install:
• Right grip “1”
• Collar “2”
Apply adhesive to the tube guide “3”.
TIP
• Before applying the adhesive, wipe off grease
or oil on the tube guide surface “a” with a lac-
quer thinner.
• Install the grip to the tube guide so that the
grip match mark “b” and tube guide slot “c”
form the angle as shown.7. Install:
• Rubber cover “1”
• Throttle grip “2”
TIP
Apply the lithium-soap-based grease on the
throttle grip sliding surface.
8. Install:
• Throttle cables “1”
TIP
Slightly coat the end of throttle cable and inside
of throttle grip with lithium-soap-based grease.
Then, mount the throttle grip onto the handle-
bar.
9. Install:
• Throttle cable housings “1”
• Screw (throttle cable housings) “2”
EWA
Engine stop switch screw
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
Clutch lever holder bolt
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
T R..
Screw (throttle cable housings)
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
64
1b
c
3 64
T R..

CAMSHAFT
6-14
EAS2GB7239CHECKING THE CAMSHAFT
1. Check:
• Camshaft lobes
Blue discoloration/pitting/scratches  Re-
place the camshaft.
2. Measure:
• Camshaft lobe dimensions “A” and “B”
Out of specification  Replace the cam-
shaft.3. Measure:
• Camshaft runout
Out of specification  Replace.
4. Measure:
• Camshaft-journal-to-camshaft-cap clear-
ance
Out of specification  Measure the cam-
shaft journal diameter.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install the camshaft into the cylinder head.
b. Position a strip of Plastigauge® “1” onto the
camshaft journal as shown. Camshaft lobe dimensions
Lobe height (Intake)
31.730–31.830 mm (1.2492–
1.2531 in)
Limit
31.630 mm (1.2453 in)
Base circle diameter (intake)
22.450–22.550 mm (0.8839–
0.8878 in)
Limit
22.350 mm (0.8799 in)
Lobe height (Exhaust)
33.370–33.470 mm (1.3138–
1.3177 in)
Limit
33.270 mm (1.3098 in)
Base circle diameter (Exhaust)
25.211–25.311 mm (0.9926–
0.9965 in)
Limit
25.111 mm (0.9886 in)
1
2
3
Camshaft runout limit
0.030 mm (0.0012 in)
Camshaft-journal-to-camshaft-
cap clearance
0.028–0.062 mm (0.0011–0.0024
in)
1