Page 358 of 428

COOLING SYSTEM
9-26
EAS2GB7371TROUBLESHOOTING
The radiator fan motor fails to turn.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left)
3. Air scoop (left/right)
4. Fuel tank
1. Check the fuse.
Refer to “CHECKING THE FUSES”
on page 9-68.NG
Replace the fuse(s).
OK
2. Check the battery.
Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69.NG
• Clean the battery terminals.
• Recharge or replace the battery.
OK
3. Check the main relay.
Refer to “CHECKING THE RE-
LAYS” on page 9-72.NG
Replace the main relay.
OK
4. Check the radiator fan motor.
Refer to “CHECKING THE RADIA-
TOR FAN MOTOR” on page 9-78.NG
Replace the radiator fan motor.
OK
5. Check the radiator fan motor relay.
Refer to “CHECKING THE RE-
LAYS” on page 9-72.NG
Replace the radiator fan motor relay.
OK
6. Check the coolant temperature sen-
sor.
Refer to “CHECKING THE COOL-
ANT TEMPERATURE SENSOR”
on page 9-78.NG
Replace the coolant temperature sensor.
OK
7. Check the entire cooling system’s
wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-16.NG
Properly connect or repair the cooling sys-
tem’s wiring.
OK
Replace the ECU.
Page 361 of 428
FUEL INJECTION SYSTEM
9-29
1. Joint connector
2. Joint connector
3. Joint connector
4. AC magneto
7. Main relay
9. Battery
10.Frame ground
11.Starter relay
12.Main fuse
15.Indicator light
16.Engine trouble warning light
22.ECU (engine control unit)
25.Injector
30.Joint connector
31.Intake air temperature sensor
32.Coolant temperature sensor
33.Throttle position sensor
34.Intake air pressure sensor
35.Lean angle sensor
36.Engine stop switch
37.Neutral switch
38.Diode
39.Starting circuit cut-off relay
40.Clutch switch
42.Joint connector
48.Frame ground
Page 389 of 428
FUEL PUMP SYSTEM
9-57
1. Joint connector
2. Joint connector
9. Battery
10.Frame ground
11.Starter relay
12.Main fuse
22.ECU (engine control unit)
26.Fuel pump
30.Joint connector
36.Engine stop switch
48.Frame ground
Page 390 of 428
FUEL PUMP SYSTEM
9-58
EAS2GB7380TROUBLESHOOTING
The fuel pump fails to operate.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank
1. Check the fuse.
Refer to “CHECKING THE FUSES”
on page 9-68.NG
Replace the fuse(s).
OK
2. Check the battery.
Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69.NG
• Clean the battery terminals.
• Recharge or replace the battery.
OK
3. Check the engine stop switch.
Refer to “CHECKING THE
SWITCHES” on page 9-64.NG
Replace the engine stop switch.
OK
4. Check fuel pressure.
Refer to “CHECKING THE FUEL
PRESSURE” on page 8-5.NG
Replace the fuel pump.
OK
5. Check the fuel pump system wire
harness connections.
Refer to “CIRCUIT DIAGRAM” on
page 9-56.NG
Properly connect or repair the fuel pump
system’s wiring.
OK
Replace the ECU.
Page 395 of 428
ELECTRICAL COMPONENTS
9-63
1. Intake air temperature sensor
2. Intake air pressure sensor
3. Throttle position sensor
4. Starter relay
5. Main fuse
6. Headlight relay
7. Starting circuit cut-off relay
8. Lean angle sensor
9. Radiator fan motor fuse
10.Radiator fan motor relay
11.Main relay
12.Coolant temperature sensor
Page 400 of 428

ELECTRICAL COMPONENTS
9-68
Checking the condition of the bulb sockets
The following procedure applies to all of the
bulb sockets.
1. Check:
• Bulb socket (for continuity)
(with the pocket tester)
No continuity Replace.
TIP
Check each bulb socket for continuity in the
same manner as described in the bulb section;
however, note the following.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install a good bulb into the bulb socket.
b. Connect the pocket tester probes to the re-
spective leads of the bulb socket.
c. Check the bulb socket for continuity. If any of
the readings indicate no continuity, replace
the bulb socket.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
EAS2GB7384CHECKING THE FUSES
The following procedure applies to all of the
fuses.
ECA
NOTICE
To avoid a short circuit, always turn off the
meter when checking or replacing a fuse.
1. Remove:
• Side cover (left/right)
• Seat
Refer to “GENERAL CHASSIS” on page 5-
1.
2. Check:
• Main fuse “1”
• Radiator fan motor fuse “2”
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Connect the pocket tester to the fuse and
check the continuity.
TIP
Set the pocket tester selector to “ 1”.
b. If the pocket tester indicates “”, replace the
fuse.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
3. Replace:
• Fuse
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. The meter light goes off.
b. Install a new fuse of the correct amperage
rating.
c. Turn on the meter light to verify if the electri-
cal circuit is operational.
d. If the fuse immediately blows again, check
the electrical circuit.
EWA
WARNING
Never use a fuse with an amperage rating
other than that specified. Improvising or us-
ing a fuse with the wrong amperage rating
may cause extensive damage to the electri-
cal system, cause the lighting and ignition
systems to malfunction and could possibly
cause a fire.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
1
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
FusesAmper-
age ratingQ’ty
Main 15 A 1
Spare 15 A 1
Radiator fan motor 5 A 1
2
Page 419 of 428
TROUBLESHOOTING
10-4
EAS2GB7421HEADLIGHT DOES NOT COME ON
Electrical system
1. Headlight
• Fuse open circuit
• Wrong headlight bulb
• Too many electrical accessories
• Hard charging
• Incorrect connection
• Improperly grounded circuit
• Poor contacts (start switch)
• Burnt-out headlight bulb
EAS2GB7422HEADLIGHT BULB BURNT OUT
Electrical system
1. Headlight
• Wrong headlight bulb
• Faulty battery
• Faulty rectifier/regulator
• Improperly grounded circuit
• Faulty start switch
• Headlight bulb life expired
EAS2GB7423TAILLIGHT DOES NOT COME ON
Electrical system
1. Taillight
• Wrong taillight LED
• Too many electrical accessories
• Incorrect connection
• Faulty battery
Page 424 of 428

EAS2GB7426
WIRING DIAGRAM
WR250F/WR250FG 2016
1. Joint connector
2. Joint connector
3. Joint connector
4. AC magneto
5. Rectifier/regulator
6. Headlight relay
7. Main relay
8. Engine ground
9. Battery
10. Frame ground
11. Starter relay
12. Main fuse
13. Starter motor
14. Starter relay diode
15. Indicator light
16. Engine trouble warning light
17. Fuel level warning light
18. Resistor
19. Fuel sender
20. Diode
21. Coupler for connecting option-
al part
22. ECU (engine control unit)
23. Ignition coil
24. Spark plug
25. Injector
26. Fuel pump
27. Radiator fan motor relay
28. Radiator fan motor fuse
29. Radiator fan motor
30. Joint connector
31. Intake air temperature sensor
32. Coolant temperature sensor
33. Throttle position sensor
34. Intake air pressure sensor
35. Lean angle sensor
36. Engine stop switch
37. Neutral switch
38. Diode
39. Starting circuit cut-off relay
40. Clutch switch
41. Start switch
42. Joint connector
43. Taillight
44. Headlight
45. Coupler for connecting option-
al switch
46. Speed sensor
47. Multi-function display
48. Frame ground
49. Ignition coil sub-lead
50. Negative battery lead
EAS2GB7427COLOR CODE
BBlack
Br Brown
Ch Chocolate
Dg Dark green
G Green
Gy Gray
LBlue
Lg Light green
O Orange
PPink
RRed
Sb Sky blue
WWhite
Y Yellow
B/L Black/Blue
B/O Black/Orange
B/W Black/White
B/Y Black/Yellow
Br/W Brown/White
G/B Green/Black
G/W Green/White
G/Y Green/Yellow
L/B Blue/Black
L/G Blue/Green
L/R Blue/Red
L/W Blue/White
L/Y Blue/Yellow
P/L Pink/Blue
R/B Red/Black
R/L Red/Blue
R/W Red/White
R/Y Red/Yellow
W/B White/Black
Y/B Yellow/Black
Y/G Yellow/Green
Y/R Yellow/Red
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