8-61
8
WARNING
EWB03450When checking the fuel system, do not
smoke and make sure there are no open
flames or sparks in the area, including pilot
lights from water heaters or furnaces.
Gasoline or gasoline vapors can ignite or
explode, causing severe injury or property
damage. UBN57AE0.book Page 61 Tuesday, November 24, 2015 1:42 PM
9-3
9
Remove the spark plug wire and ground
it. Operate the electric starter to turn the
engine over several times and coat the
cylinder walls with oil.
3. Lubricate all control cables.
4. Put the frame on stands or blocks to raise
all wheels off the ground.
5. Tie a plastic bag over the exhaust pipe
outlet to prevent moisture from entering.
6. If storing in a humid or salt-air atmo- sphere, coat all exposed metal surfaces
with a light film of oil. Do not apply oil to
any rubber parts or the seat covers.
7. Remove the battery and charge it. Store
it in a dry place and recharge it once a
month. Do not store the battery in an ex-
cessively warm or cold place [less than 0
°C (30 °F) or more than 30 °C (90 °F)].
Use of fuel stabilizer eliminates the need to
drain the fuel system. Consult a Yamaha
dealer if the fuel system needs to be drained.
UBN57AE0.book Page 3 Tuesday, November 24, 2015 1:42 PM
10-4
10
Rim size:12 x 7.5ATFront brake:Type:
Hydraulic disc brake
Specified brake fluid: DOT 4Rear brake:Type:
Hydraulic disc brake
Specified brake fluid: DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 246 mm (9.7 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
269 mm (10.6 in)Electrical system:Ignition system:TCI
Charging system:
AC magneto
Battery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 2
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
Parking brake indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light: LED
Low-range indicator light:
LED
Differential gear lock indicator light: LED
UBN57AE0.book Page 4 Tuesday, November 24, 2015 1:42 PM
10-5
10
EPS warning light:LED
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 10.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
EBU33220For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.
UBN57AE0.book Page 5 Tuesday, November 24, 2015 1:42 PM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/air duct check hose, cleaning ................ 8-38
Air filter element, cleaning ........................................... 8-34
Auxiliary DC jack .......................................................... 4-34
Axle boots .................................................................... 8-31BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-50
Bead lock, checking and tightening ............................ 8-48
Brake fluid level, checking ........................................... 8-42
Brake fluid, replacing ................................................... 8-43
Brake light switch, adjusting ........................................ 8-44
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-45
Brake pedal, checking ................................................. 8-43
Brakes, Periodic maintenance ..................................... 8-41
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-45
Cargo bed .................................................................... 4-22
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-25
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-21
DDifferential gear oil, Periodic maintenance .................. 8-22
Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Front and rear brake pads, checking .......................... 8-41
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................ 8-54GGlove compartment ..................................................... 4-17HHeadlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-57
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM
12-2
12
IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8JJump-starting ............................................................... 8-53LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Loading ..........................................................................6-7
Low-range indicator light ............................................... 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Model label ................................................................... 11-1
Multi-function meter unit ................................................ 4-6NNeutral indicator light .....................................................4-3OOn-Command drive knob ............................................ 4-11
On-Command drive knob, operation ............................. 6-5
On-Command four-wheel-drive /differential gear lock
indicator ....................................................................... 4-3
Owner’s manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-11
Parking ........................................................................... 6-7
Parking brake ............................................................... 8-44
Parking brake indicator light .......................................... 4-3 Parking brake lever ...................................................... 4-13
Passenger handhold, Pre-operation check ................... 5-7
RRear knuckle upper and lower pivot, lubrication ......... 8-46
Reverse indicator light ................................................... 4-3SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-5
Seat belts ..................................................................... 4-17
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-15
Shock absorber assemblies, adjusting the front ......... 4-23
Shock absorber assemblies, adjusting the rear ........... 4-28
Spark arrester, cleaning ............................................... 8-40
Spark plug, inspecting ................................................. 8-32
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-46
Starting the engine ......................................................... 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-47
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-18TTail/brake light bulb, replacing ..................................... 8-60
Tire, replacing .............................................................. 8-48
Tires, Pre-operation check ............................................. 5-8
Trailer hitch bracket and receiver ................................ 4-33
Troubleshooting ........................................................... 8-60
Troubleshooting charts ................................................ 8-62VValve clearance ............................................................ 8-41
UBN57AE0.book Page 2 Tuesday, November 24, 2015 1:42 PM