2016 YAMAHA VMAX battery

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Speedometer unit ........................... 3-7
Multi-function display ..................... 3-8
Handlebar switches ...................... 3-17
Clutch lever .................................. 3-18
Shift pedal .................................... 3-19
Brake lever.................................... 3-19
Brake pedal .................................. 3-20
ABS .............................................. 3-20
Fuel tank cap ................................ 3-21
Fuel ............................................... 3-22
Fuel tank breather hose and overflow hose ............................ 3-24
Catalytic converters ..................... 3-24
Seats ............................................ 3-25
Adjusting the front fork ................. 3-26
Adjusting the shock absorber assembly ................................... 3-28
Luggage strap holders ................. 3-30
EXUP system ................................ 3-31 Sidestand ...................................... 3-31
Ignition circuit cut-off system ....... 3-32
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kits ............................. 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
cowling and panels ...................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Final gear oil .................................. 6-14
Coolant.......................................... 6-16
Air filter element ............................ 6-19
Checking the engine idling speed ......................................... 6-20 Checking the throttle grip free
play ............................................ 6-20
Valve clearance............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-23
Clutch lever................................... 6-23
Checking the brake lever free play ............................................ 6-24
Brake light switches ..................... 6-24
Checking the front and rear brake pads ................................ 6-25
Checking the brake fluid level ...... 6-25
Changing the brake and clutch fluids .......................................... 6-27
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-28
Checking and lubricating the brake and clutch levers ............. 6-28
Checking and lubricating the
sidestand................................... 6-29
Lubricating the swingarm pivots......................................... 6-29
Checking the front fork ................. 6-30
Checking the steering................... 6-30
Checking the wheel bearings ....... 6-31
Battery .......................................... 6-31
Replacing the fuses ...................... 6-34U2CEE1E0.book Page 1 Thursday, November 19, 2015 10:32 AM

Description
2-1
2
EAU10411
Left view
1
4
56
7
8
11
9
10
12
13
14
15
2316
1. Headlight (page 6-35)
2. Front fork spring preload adjusting bolt (page 3-26)
3. Front fork rebound damping force adjusting knob (page 3-26)
4. Battery (page 6-31)
5. Owner’s tool kit (page 6-2)
6. Fuel tank cap (page 3-21)
7. Shock absorber assembly spring preload adjusting knob (page 3-28)
8. Luggage strap holder (page 3-30) 9. Final gear oil check bolt (page 6-14)
10.Final gear oil drain bolt (page 6-14)
11.Shock absorber assembly rebound damping force adjusting knob
(page 3-28)
12.Sidestand (page 3-31)
13.Shift pedal (page 3-19)
14.Engine oil drain bolt (page 6-11)
15.Engine oil filter cartridge (page 6-11)
16.Front fork compression damping force adjusting screw (page 3-26)
U2CEE1E0.book Page 1 Thursday, November 19, 2015 10:32 AM

Instrument and control functions
3-3
3
EAU10687
LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. With the key in the “OFF” position, push the key in and turn it to
“LOCK”.
3. Remove the key.
TIPIf the steering will not lock, try turning
the handlebars back to the right slight-
ly.To unlock the steering1. Insert the key.
2. With the key in the “LOCK” posi- tion, push the key in and turn it to
“OFF”.
EAU34342
(Parkin g)
The steering is locked, and the taillight,
license plate light and auxiliary light are
on. The hazard lights and turn signal lights can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “ ”.
NOTICE
ECA11021
Do not use the parkin
g position for
an exten ded len gth of time, other-
wise the battery may d ischarge.
1. Push.
2. Turn.12
1. Push.
2. Turn.12
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Operation and important ri din g points
5-2
5
NOTICE
ECA11834
If a warnin g or in dicator li ght does
not come on initially when the key is
turne d to “ON”, or if a warnin g or in-
d icator li ght remains on, see pa ge
3-4 for the correspon din g warnin g
an d in dicator li ght circuit check.
The ABS warning light should
come on when the main switch is
turned to “ON” and then go off af-
ter traveling at a speed of 10 km/h
(6 mi/h) or higher.
NOTICE
ECA17682
If the ABS warnin g li ght does not
come on an d then go off as ex-
plaine d a bove, see pa ge 3-4 for the
warnin g li ght circuit check.2. Shift the transmission into the
neutral position. The neutral indi-
cator light should come on. If not,
ask a Yamaha dealer to check the
electrical circuit.
3. Start the engine by pushing the start switch. If the engine fails to start, release
the start switch, wait a few sec-
onds, and then try again. Each
starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine
more than 10 seconds on any one
attempt.
NOTICE
ECA11043
For maximum en
gine life, never ac-
celerate har d when the en gine is
col d!
EAU16673
Shiftin gShifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the il-
lustration.TIPTo shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.1. Shift pedal
2. Neutral position
1
2
2 3
4 5N1
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Periodic maintenance an d a djustment
6-31
6
EAU23292
Checkin g the wheel b earingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU46556
BatteryThe battery is located under cowling A.
(See page 6-8.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
 Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe
b urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, a dminister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk and im-
me diately call a physician. EYES: Flush with water for 15
minutes an d seek prompt
me dical attention.
 Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclose d
space.
 KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To remove the battery
1. Remove cowling A. (See page 6-8.)
2. Disconnect the negative battery lead first, then the positive battery
lead by removing their bolt.
NOTICE: When removin g the
b attery, be sure the key is
turne d to “OFF”, then d iscon-
nect the neg ative lead b efore
d isconnectin g the positive lea d.
[ECA16303]
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Periodic maintenance an d a djustment
6-32
6
3. Remove the battery cover bolts,
lift the battery cover (together with
the ECU), then move the cover to
the side. 4. Remove the main fuse (together
with the holding band) from its
holder.
5. Disconnect coupler A.
6. Remove the rubber damper. 7. Unfold the heat insulator as
shown.
8. Pull the battery out of its compart- ment.
To char ge the b attery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.
1. Negative battery lead (black)
2. Positive battery lead (red)
1. Battery cover bolt
2. Battery cover2
1
1
2
1. Main fuse
2. Holding band
3. Coupler A
1. Rubber damper2
1
3
1
1. Heat insulator
2. Battery1
2
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Periodic maintenance an d a djustment
6-33
6
NOTICE
ECA16522
To char ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-voltag e) battery char ger is re-
quired . Using a conventional b attery
char ger will damag e the b attery.To store the b attery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure the key is
turne d to “OFF”, then d iscon-
nect the neg ative lead b efore
d isconnectin g the positive lea d.
[ECA16303]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
To install the batteryTIPBe sure the battery is fully charged.
1. Place the battery in its compart-
ment.
2. Fold the heat insulator back to its original position. NOTICE: Make
sure that the heat insulator is in
its ori ginal position and it is
properly fol ded .
[ECA16551]
3. Install the rubber damper.
4. Connect coupler A.
5. Install the main fuse (together with
the holding band) on its holder.
6. Place the battery cover (together with the ECU) in the original posi-
tion, and then install the bolts.
7. Connect the positive battery lead first, then connect the negative
battery lead by installing their bolt.
NOTICE: When installin g the b
attery, be sure the key is
turne d to “OFF”, then connect
the positive lea d before con-
nectin g the ne gative lea d.
[ECA16841]
8. Install the cowling.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a d ischar ged battery can
cause permanent b attery damag e.
1. Heat insulator1
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Periodic maintenance an d a djustment
6-41
6
EAU63200
Trou bleshootin g chartsStartin g pro blems or poor en gine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
Have a Yamaha dealer check the vehicle. The engine does not start.
Have a Yamaha dealer check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth or replace the
spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
The engine does not start.
Check the ignition.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
U2CEE1E0.book Page 41 Thursday, November 19, 2015 10:32 AM