2016 YAMAHA VIKING VI boot

Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-13 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Right rear panel ..................................8-11
Engine oil and oil filter cartridge .........8-12
Final gear oil .......................................8-16
Differential gear oil ..............................8-18
Coolant ...............................................8-20
Axle boots ...........................................8-25
Spark plug inspection .........................8-26
Cleaning the air filter element .............8-28
Cleaning the air filter case/duct
check hose........................................8-33
V-belt case drain plug.........................8-34
Cleaning the spark arrester ................8-34
Valve clearance...................................8-36
Brakes.................................................8-36
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2
• This vehicle is designed to carry the driver and five passengers. Never carry passengers inthe cargo bed.
• The driver and passengers should wear seat belts properly.
• The driver and passengers must be able to pu t both feet flat on the floorboard while seated
upright with their backs against the backrests. The passengers must be able to reach and
hold the passenger handhold within the cage/frame.
• The driver and passengers should wear an ap proved motorcycle helmet that fits properly.
The driver and passengers should also wear eye protection (goggles or a face shield), gloves,
over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
• Do not drive or ride as a passenger after using drugs or alcohol.
DRIVER
UNDER
16
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5-2
5
Coolant• Check coolant level in reservoir.
• Fill with coolant if necessary.
5-6, 8-20
Final gear oil/Differen-
tial gear oil • Check for leakage. 5-6, 5-6, 8-16, 8-18
Accelerator pedal • Check for proper accelerator pedal operation. 5-7
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-9
Steering • Check for proper operation. 5-7
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary. 5-8, 8-53, 8-55, 8-56
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-43, 8-45
Axle boots • Check for damage. 8-25
ITEM ROUTINE PAGE
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7
EBU33352LEARNING TO OPERATE YOUR VEHI-
CLEPersonal protective equipment
The driver and passengers should wear the
following to reduce risk of injury in an acci-
dent:
CORRECT GRIP EXAMPLE
INCORRECT GRIP EXAMPLE
1. Approved motorcycle helmet
2. Eye protection
3. Long-sleeved shirt or jacket
4. Gloves
5. Long pants
6. Over-the-ankle boots
1 2
3
4
5
6
UB857AE0.book Page 13 Monday, August 24, 2015 8:59 AM

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7
Approved motorcycle helmet that fits prop-
erly
 Eye protection (goggles, helmet face shield,
or protective eyewear)
 Over-the-ankle boots, gloves, long-sleeved
shirt or jacket, and long pants
An approved helmet and other personal pro-
tective equipment can help in a variety of
ways, including:
 Reduce the severity of injuries if any part of
you is outside the vehicle cage/frame pro-
tective structure during a rollover.
 Help protect you if outside objects intrude
inside the vehicle during operation.
 Help protect you in the event of vehicle im-
pact with an obstacle.
Wear eye protection when operating or riding
the vehicle to reduce the risk of a serious ac-
cident or injury. Eye pr otection, such as a face
shield or goggles, may reduce the risk of for-
eign material getting in your eyes and help
prevent loss of vision. Practice for new Yamaha Viking VI users
You should become familiar with the perfor-
mance characteristics of the vehicle in a lar-
ge, flat area that is free of obstacles and other
vehicles. Practice controlling the accelerator
pedal, brakes, steering, and drive select lever.
Drive at slow speeds with gradual accelera-
tion and turning. Practice smooth throttle ap-
plication. Practice slowing down before
turning. Practice maintaining a steady throttle
through the turn. Avoid higher speeds until
you are thoroughly familiar with the operation
of your vehicle. Remember, driving aggres-
sively or making abrupt maneuvers even on
flat, open areas can cause side rollovers.UB857AE0.book Page 14 Monday, August 24, 2015 8:59 AM

8-8
8
EBU32330TIPSome maintenance items need more frequent serv ice if you are riding in unusually wet, dusty,
sandy or muddy areas, or at full throttle.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.17 *Rear upper and
lower knuckle
pivots • Lubricate with lithium-soap-based grease.
√√√
18 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
19 *Engine mount • Check for cracks or damage.
• Check bolt tightness. √√√
20 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
21 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300UB857AE0.book Page 8 Monday, August 24, 2015 8:59 AM

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8
18. When coolant begins to flow out of thebolt hole, tighten the cylinder head air
bleed bolt to the specified torque.
19. Start the engine and let it idle for ten mi- nutes.
20. Rev the engine five times.
21. Pour additional coolant into the radiator until it is full. 22. Stop the engine and allow it to cool. If the
coolant level has dropped after the en-
gine has cooled, add sufficient coolant
until it reaches the top of the radiator, and
then install the radiator cap.
23. Check the coolant level in the reservoir. If necessary, remove the coolant reservoir
cap, add coolant to the maximum level
mark, and then install the cap.
24. Start the engine, and then check for cool- ant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system. 25. Install the panel and the hood.EBU32400Axle bootsCheck the axle boots for holes or tears.
If any damage is found, have them replaced
by a Yamaha dealer.
1. Cylinder head air bleed boltTightening torque:Cylinder head air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)1
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8
EBU32410Spark plug inspectionRemoval1. Lift the cargo bed up. (See page 4-24 for cargo bed lifting and lowering proce-
dures.)
2. Remove the spark plug cap.
3. Use the spark plug wrench in the tool kit to remove the spark plug as shown.
1. Front axle boot
1. Rear axle boot
1
1
1
1
1. Spark plug cap
1
UB857AE0.book Page 26 Monday, August 24, 2015 8:59 AM