EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-10
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-12 Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors .................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-18
Storage compartments ...................... 4-19
Cup holders ........................................ 4-21
Cargo bed .......................................... 4-22
The front and rear shock absorber
assemblies ....................................... 4-24
Trailer hitch bracket and receiver....... 4-25
Auxiliary DC jacks .............................. 4-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant ................................................. 5-6
Final gear oil ......................................... 5-6UB857AE0.book Page 1 Monday, August 24, 2015 8:59 AM
3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
1
5
2
13
15
13
12
11
9
10
14
3
4
7
4
6
8
1. Radiator cap
2. Brake fluid reservoir
3. Driver seat
4. Shoulder bolster
5. Driver seat belt
6. Air filter
7. Passenger seat belt
8. Cargo bed
9. Spark arrester
10.Rear shock absorber assembly
11.Spark plug
12.Cargo bed release lever
13.Door
14.Storage compartment
15.Front shock absorber assemblyUB857AE0.book Page 1 Monday, August 24, 2015 8:59 AM
4-24
4
To closeLift the tailgate to the original position, and
then hook the latches.
Lifting and lowering the cargo bed
To liftPull up the cargo bed release lever on the left
or right side of the vehicle, and then slowly lift
up the cargo bed until it stops.To lower
With hands and fingers clear of pinch points,
lower the cargo bed slowly to its original po-
sition and be sure it is locked into place.
WARNING! Keep hands, body, and other
people away from pinch points when low-
ering bed. Do not hold onto the
cage/frame while closing the bed.
[EWB03260]
EBU31540
The front and rear shock absorber as-
semblies
WARNING
EWB00411These shock absorber assemblies contain
highly pressurized nitrogen gas. Read and
understand the following information be-
fore handling the shock absorber assem-
blies.
Do not tamper with or attempt to open
the cylinder assemblies.
1. Cargo bed release lever
1
UB857AE0.book Page 24 Monday, August 24, 2015 8:59 AM
4-25
4
Do not subject the shock absorber as-
semblies to an open flame or other high
heat source. This may cause the unit to
explode due to excessive gas pressure.
Do not deform or damage the cylinders
in any way. Cylinder damage will result in
poor damping performance.
Do not dispose of a damaged or worn
out shock absorber assembly yourself.
Take the shock absorber assembly to a
Yamaha dealer for any service. EBU31550Trailer hitch bracket and receiverThis vehicle is equipped with a trailer hitch
bracket and a 5 cm (2 in) receiver for a stan-
dard trailer hitch. Tr ailer towing equipment
can be obtained at a Yamaha dealer. (See
page 6-7 for precaution information.)
EBU31560Auxiliary DC jacksThis vehicle is equipped with two auxiliary DC
jacks. One auxiliary DC jack is located at the
right side of the storage compartment under
the multi-function meter, and the other is lo-
cated in front of the rear right passenger seat.
The auxiliary DC jacks can be used for suit-
able work lights, radios, etc. The auxiliary DC
jacks should only be used when the engine is
running and the headlights are turned off.1. Trailer hitch bracket
2. Receiver
2
1
UB857AE0.book Page 25 Monday, August 24, 2015 8:59 AM
9-2
9
5. Rinse the vehicle off immediately withclean water and dry all surfaces with a
clean chamois towel or soft, absorbent
cloth.
6. Clean the seats with a vinyl upholstery
cleaner to keep the covers pliable and
glossy.
7. Automotive-type wax may be applied to
all painted and chrome-plated surfaces.
Avoid combination cleaner-waxes. Many
contain abrasives which may scratch the
paint or protective finish. When finished,
start the engine and let it idle for several
minutes.EBU32740StorageLong term storage (60 days or more) of your
vehicle will require some preventive proce-
dures to guard against deterioration. Make
any necessary repairs before storing the vehi-
cle. After thoroughly cleaning the vehicle, prepare
for storage as follows:
1. Fill the fuel tank with fresh fuel and add the specified amount of Yamaha Fuel
Stabilizer and Conditioner or equivalent
product. Operate the vehicle for at least 5
minutes to distribute treated fuel through
the fuel system.
2. Remove the spark plug, pour about one tablespoon of SAE 10W-40 or 20W-50
motor oil in the spark plug hole and install
the spark plug. Ground the spark plug
wire and turn the engine over several
times to coat the cylinder wall with oil.
3. Lubricate all control cables.
4. Block up the frame to raise all wheels off the ground.
Specified amount:1 oz of stabilizer to each gallon of fuel (or
7.5 ml of stabilizer to each liter of fuel)
UB857AE0.book Page 2 Monday, August 24, 2015 8:59 AM
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10
Rim size:12 x 7.5ATFront brake:Type:
Disc brake
Operation: Unified brake
Specified brake fluid: DOT 4Rear brake:Type:Disc brake
Operation: Unified brake
Specified brake fluid:
DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 205 mm (8.1 in)Rear suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 205 mm (8.1 in)
Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 2
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
Parking brake indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
UB857AE0.book Page 4 Monday, August 24, 2015 8:59 AM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/duct check hose, cleaning ..................... 8-33
Air filter element, cleaning ............................................ 8-28
Auxiliary DC jacks ........................................................ 4-25
Axle boots .................................................................... 8-25BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-45
Brake fluid level, checking ........................................... 8-37
Brake fluid, replacing ...................................................8-39
Brake light switch, adjusting ........................................ 8-41
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-41
Brake pedal, checking ................................................. 8-39
Brakes, Periodic maintenance ..................................... 8-36
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-41
Cargo bed .................................................................... 4-22
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-20
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4
Cup holders .................................................................. 4-21DDifferential gear oil, Periodic maintenance .................. 8-18Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever .......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-12
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-16
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check .................. 5-8
Front and rear brake pads, checking ........................... 8-36
Front and rear shock absorber assemblies ................. 4-24
Fuel, Pre-operation check .............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................. 8-50GGlove compartment ..................................................... 4-18HHeadlight beam, adjusting ........................................... 8-55
Headlight bulb, replacing ............................................. 8-53
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UB857AE0.book Page 1 Monday, August 24, 2015 8:59 AM