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EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-10
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-12 Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors .................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-18
Storage compartments ...................... 4-19
Cup holders ........................................ 4-21
Cargo bed .......................................... 4-22
The front and rear shock absorber
assemblies ....................................... 4-24
Trailer hitch bracket and receiver....... 4-25
Auxiliary DC jacks .............................. 4-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant ................................................. 5-6
Final gear oil ......................................... 5-6UB857AE0.book Page 1 Monday, August 24, 2015 8:59 AM
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Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-13 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Right rear panel ..................................8-11
Engine oil and oil filter cartridge .........8-12
Final gear oil .......................................8-16
Differential gear oil ..............................8-18
Coolant ...............................................8-20
Axle boots ...........................................8-25
Spark plug inspection .........................8-26
Cleaning the air filter element .............8-28
Cleaning the air filter case/duct
check hose........................................8-33
V-belt case drain plug.........................8-34
Cleaning the spark arrester ................8-34
Valve clearance...................................8-36
Brakes.................................................8-36
UB857AE0.book Page 2 Monday, August 24, 2015 8:59 AM
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Checking the front and rear brake pads.................................................. 8-36
Checking the parking brake pads ...... 8-37
Checking the brake fluid level ............ 8-37
Brake fluid replacement ..................... 8-39
Checking the brake pedal .................. 8-39
Parking brake lever free play adjustment........................................ 8-39
Brake light switch adjustment ............ 8-41
Cable inspection and lubrication........ 8-41
Brake pedal and accelerator pedal lubrication ......................................... 8-41
Checking the stabilizer bushes .......... 8-42
Rear knuckle upper and lower pivot
lubrication (left and right) .................. 8-42
Steering shaft lubrication ................... 8-43
Wheel removal.................................... 8-43
Tire replacement ................................ 8-44
Wheel installation ............................... 8-45
Battery ................................................ 8-45
Jump-starting ..................................... 8-49
Fuse replacement............................... 8-50
Replacing a headlight bulb................. 8-53 Headlight beam adjustment ...............8-55
Tail/brake light bulb replacement .......8-56
Troubleshooting ..................................8-57
Troubleshooting charts .......................8-59
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1 Identification number records.............11-1
INDEX ....................................................12-1
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3-2
3
EBU31190Right view
11 109
9856 7
44
33
2
1
1. Tail/brake light
2. Engine oil dipstick
3. Passenger seat belt
4. Passenger seat
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Storage compartment
10.Fuel tank cap
11.Oil filter cartridgeUB857AE0.book Page 2 Monday, August 24, 2015 8:59 AM
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3-3
3
EBU31200Controls and instruments
11
10
2
3
4
5
9
1
6,7
8
16
14
12
1315
1. Light switch
2. On-Command drive knob
3. Steering wheel
4. Main switch
5. Parking brake lever
6. Helmet indicator light
7. Seat belt indicator light
8. Drive select lever
9. Horn switch
10.Accelerator pedal
11.Brake pedal
12.Multi-function meter unit 13.Front passenger handhold
14.Glove compartment
15.Auxiliary DC jack
16.Storage compartmentUB857AE0.book Page 3 Monday, August 24, 2015 8:59 AM
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3-4
3
The vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
1
2
1. Rear passenger handhold
2. Auxiliary DC jackUB857AE0.book Page 4 Monday, August 24, 2015 8:59 AM
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4-1
4
EBU31212INSTRUMENT AND CONTROL FUNCTIONSEBU31220Main switchFunctions of the respective switch positions
are as follows:
EBU31230“” (on):
All electrical circuits are supplied with power.
The key cannot be removed.TIPThe helmet indicator light comes on and stays
on while the key is turned to “ ” (on). EBU31240“ ” (off):
All electrical circuits are switched off. The key
can be removed.EBU31250“” (start):
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1. Main switch
2. “ ” (off)
3. “ ” (on)
4. “ ” (start)
1
2
34
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4-2
4
EBU31261Indicator lights and warning lights
EBU31270Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EBU31280High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS”356421
7
8109
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
21
UB857AE0.book Page 2 Monday, August 24, 2015 8:59 AM