2016 YAMAHA VIKING coolant level

4-4
4
EBU31330Coolant temperature warning light “ ”
If the coolant temperature reaches a specific
level, this light comes on to warn that the
coolant temperature is too hot. If the light
comes on during operation, stop the engine
as soon as it is safe to do so and allow the en-
gine to cool down for about 10 minutes. (See
page 8-56.)
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on initially
when the key is turned to “ ” (on), or if the
warning light remains on, have a Yamaha
dealer check the electrical circuit.NOTICEECB02040 The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification. 
After restarting, make sure that the
warning light is out. Continuous use
while this warning light is on may cause
damage to the engine.
EBU31340Engine trouble warning light “ ”
This warning light comes on or flashes if a
problem is detected in the electrical circuit
monitoring the engine. When this occurs,
have a Yamaha dealer check the self-diagno-
sis system. (See page 4-10 for an explanation
of the self-diagnosis device.)
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on initially
when the key is turned to “ ” (on), or if the
warning light remains on, have a Yamaha
dealer check the electrical circuit.
UB427AE0.book Page 4 Monday, May 18, 2015 9:17 AM

5-2
5
Coolant• Check coolant level in reservoir.
• Fill with coolant if necessary.
5-6, 8-20
Final gear oil/Differen-
tial gear oil • Check for leakage. 5-6, 5-6, 8-16, 8-18
Accelerator pedal • Check for proper accelerator pedal operation. 5-7
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary. 5-8, 8-49, 8-51, 8-52
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-39, 8-41
Axle boots • Check for damage. 8-21
ITEM ROUTINE PAGEUB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM

5-6
5
EBU31760CoolantCheck the coolant level in the coolant reser-
voir when the engine is cold (the coolant level
will vary with engine temperature).
The coolant level is satisfactory if it is be-
tween the minimum and maximum level
marks on the coolant reservoir. If the coolant
level is at or below the minimum level mark,
add additional coolant to bring the level up to
maximum level mark. If coolant is not avail-
able, add distilled water. Change the coolant
every two years. (See page 8-20.)NOTICEECB02120Hard water or salt water is harmful to the
engine. You may use soft water if you can-
not get distilled water.
EBU31770Final gear oilMake sure the final gear oil is at the specified
level. Add oil as necessary. (See page 8-16
for details.)
If desired, an SAE 80W-90 hypoid gear oil
may be used for all conditions.TIPGL-4 is a quality and additive rating; GL-5 or
GL-6 rated hypoid gear oils may also be used. EBU31780Differential gear oilMake sure the differential gear oil is at the
specified level. Add oil as necessary. (See
page 8-18 for details.)
Coolant reservoir capacity (up to the maxi-
mum level mark):0.28 L (0.30 US qt, 0.25 Imp.qt)
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
UB427AE0.book Page 6 Monday, May 18, 2015 9:17 AM

8-6
8
EBU32110General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Replace coolant. Every 2 years
2 Air filter element •Clean.
• Replace if necessary. Every 20–40 hours (more often in
wet or dusty areas)
3Engine oil • Replace (warm engine before draining). √ √√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Final gear oil/Dif-
ferential gear oil • Check oil level/oil leakage.
• Replace.
√√
6 *Front brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
7 *Rear brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
UB427AE0.book Page 6 Monday, May 18, 2015 9:17 AM

8-20
8
4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil. NOTICE: Be sure no
foreign material enters the differential
gear case.
[ECB00412]
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque. 8. Check for oil leakage. If oil leakage is
found, check for the cause.
EBU32990CoolantThe coolant level should be checked before
each ride.
Checking the coolant level1. Park the vehicle on a level surface.
2. Check the coolant level in the coolant reservoir when the engine is cold as the
coolant level varies with engine tempera-
ture.TIPThe coolant should be between the minimum
and maximum level marks.
Tightening torque:Differential gear oil drain bolt:9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
UB427AE0.book Page 20 Monday, May 18, 2015 9:17 AM

8-21
8
3. If the coolant is at or below the minimumlevel mark, remove the coolant reservoir
cap, add coolant to the maximum level
mark, install the reservoir cap. Changing the coolant
The coolant must be changed by a Yamaha
dealer at the intervals specified in the periodic
maintenance and lubrication chart.
Adding water instead of coolant lowers the
antifreeze content of the coolant. If water is
used instead of coolant, have a Yamaha deal-
er check the antifreeze content of the coolant
as soon as possible.
The radiator fan is automatically switched on
or off according to the coolant temperature in
the radiator.
NOTICEECB02260Mix antifreeze with distilled water only.
However, if distilled water is not available,
soft water may be used for refilling. If your vehicle overheats, see page 8-56 for
instructions.EBU32400Axle bootsCheck the axle boots for holes or tears.
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level markCoolant reservoir capacity (up to the maxi-
mum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
123
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8-56
8
Engine overheating
Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not
cool when removing the radiator cap, hot fluid and steam could blow out under pressure
and burn you.
[EWB03460]
Place a thick rag over the cap and remove the cap slowly to allow any re-
maining pressure to escape.
TIPIf it is difficult to get the recommended coolant, tap water can be used temporarily, provided that
it is changed to the recommende d coolant as soon as possible. Wait until the
engine has cooled.
Check the coolant level in the
coolant reservoir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See TIP.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
UB427AE0.book Page 56 Monday, May 18, 2015 9:17 AM

10-2
10
Displacement:686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio:
10.0 : 1
Starting system: Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Engine oil quantity:
Without oil filter cartridge replacement:
2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.40 L (0.42 US qt, 0.35 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
Radiator (including all routes): 2.74 L (2.90 US qt, 2.41 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
36.7 L (9.69 US gal, 8.07 Imp.gal)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM