2016 YAMAHA VIKING engine

EBU33291
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
ANSI ROHVA1 - 2011General Manager
RV Engineering Division
Recreational Vehicle Business Unit
Business Development Operations
YAMAHA MOTOR CO., LTD.
24 March, 2015
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
(If applicable)and to the other relevant Directives of EEC to which this declaration applies, conforms to the essential health and
safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YXM700E (YXM700VPX) (5Y4AMA6W0E0500101–)
(YXM700VPH) (5Y4AMC8W0E0500101–)
YXM700ES (YXM700VPS) (5Y4AMB3W0E0500101–)
UB427AE0.book Page 1 Monday, May 18, 2015 9:17 AM

EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-10
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-12 Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors .................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-17
Storage compartments ...................... 4-18
Cup holders ........................................ 4-20
Cargo bed .......................................... 4-21
The front and rear shock absorber
assemblies ....................................... 4-23
Trailer hitch bracket and receiver....... 4-23
Auxiliary DC jack ................................ 4-24
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant ................................................. 5-6
Final gear oil ......................................... 5-6UB427AE0.book Page 1 Monday, May 18, 2015 9:17 AM

Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Engine oil and oil filter cartridge .........8-11
Final gear oil .......................................8-16
Differential gear oil ..............................8-18
Coolant ...............................................8-20
Axle boots ...........................................8-21
Spark plug inspection .........................8-22
Cleaning the air filter element .............8-24
Cleaning the air filter case/duct check hose........................................8-29
V-belt case drain plug.........................8-30
Cleaning the spark arrester ................8-30
Valve clearance...................................8-32
Brakes.................................................8-32
Checking the front and rear brake pads ..................................................8-32
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2-5
2
If you think or feel that the vehicle may tip or ro ll, keep your body completely inside the protec-
tive structure of the vehicle:
• Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the
steering wheel or passenger handhold.
• Do not put your hands or feet outside of the vehicle for any reason. Your arm or leg could be
crushed.
• Do not try to stop a vehicle tipover using your arm or leg.
 Do not operate this vehicle on any public street, road, or highway, even if dirt or gravel.
 Do not operate the vehicle in fast-flowing water or water deeper than 37 cm (15 in). If you must
cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large
rocks, or slippery surfaces. Operating this vehi cle through deep or fast-flowing water can lead
to loss of control or overturn. To reduce your risk of drowning or other injuries, use care when
crossing through water.
 When loaded with cargo or towing a trailer:
• Reduce speed, operate in low gear only, and allow more room to stop.
• Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines.
• Load trailer properly and use extra care when towing or pulling.
 Do not tow or pull objects from any part of the vehicle other than the trailer hitch bracket or
winch (if installed).
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.UB427AE0.book Page 5 Monday, May 18, 2015 9:17 AM

2-6
2
Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not
see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you
can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide
can linger for hours or days in enclosed or poor ly-ventilated areas. If you experience any symp-
toms of carbon monoxide poisoning, leave th e area immediately, get fresh air, and SEEK MED-
ICAL TREATMENT.
 Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open win-
dows and doors, carbon monoxide can rapidly reach dangerous levels.
 Do not run engine in poorly ventilated or partia lly enclosed areas such as barns, garages, or
carports.
 Do not run engine outdoors where engine exhaust can be drawn into a building through open-
ings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your Viking is an important decision. Genuine Yamaha Accessories,
which are available only from a Yamaha dealer, have been designed, tested, and approved by
Yamaha for use on your Viking. Many companies with no connect ion to Yamaha manufacture parts and accessories or offer oth-
er modifications for Yamaha vehicles. Yamaha is no t in a position to test the products that these
aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the
use of accessories not sold by Yamaha or modifications not specifically recommended by
Yamaha, even if sold and installed by a Yamaha dealer.UB427AE0.book Page 6 Monday, May 18, 2015 9:17 AM

3-2
3
EBU31190Right view
11 10
9856
4321
7
1. Engine oil dipstick
2. Passenger seat belt
3. Passenger seat
4. Air filter
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Storage compartment
10.Fuel tank cap
11.Oil filter cartridgeUB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM

4-1
4
EBU31211INSTRUMENT AND CONTROL FUNCTIONSEBU31220Main switchFunctions of the respective switch positions
are as follows:
EBU31230“” (on):
All electrical circuits are supplied with power.
The key cannot be removed.TIPThe helmet indicator light comes on and stays
on while the key is turned to “ ” (on). EBU31240“ ” (off):
All electrical circuits are switched off. The key
can be removed.EBU31250“ ” (start):
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1. Main switch
2. “ ” (off)
3. “ ” (on)
4. “ ” (start)
1
2
34
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4-2
4
EBU31260Indicator lights and warning lights
EBU31270Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EBU31280High-range indicator light “H”
This indicator light co mes on when the drive
select lever is in the “H” position.
1. On-Command differential gear lock indicator light “DIFF.
LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS”356421
7
8109
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
21
UB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM